Wiki source code of LX3V-4AD

Version 11.1 by Jim on 2023/08/07 16:26

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1 = **1 Introduction** =
2
3 * The LX3V-4AD special module has four input channels. The input channels receive analog signals and convert them into a digital value. This is called an A/D conversion; the maximum resolution is 16 bits.
4 * The selection of voltage or current based input/output is by user wiring. Analog ranges of -10 to 10V DC (resolution: 5mV), and/or 4 to 20mA, -20 to 20mA (resolution: 20µA) may be selected.
5 * Data transfer between the LX3V-4AD and the LX3V main unit is by buffer memory exchange. There are 32 buffer memories (each of 16 bits) in the LX3V-4AD.
6 * LX3V-4AD consumes 5V voltage from LX3V main unit or active extension unit, 90mA current of power supply.
7
8 = **2 Dimensions** =
9
10 (% style="text-align:center" %)
11 [[image:LX3V-4AD_html_5159808b9e4fa86a.png||height="391" width="1000" class="img-thumbnail"]]
12
13 1. (((
14 Extension cable and connector
15 )))
16 1. (((
17 COM LED: Light when communicating Error LED: Channel calibration indicators
18 )))
19 1. (((
20 Power LED: Light when connect to 24V
21 )))
22 1. (((
23 State LED: Light when normal condition
24 )))
25 1. (((
26 Link LED: Light when communicate with PLC
27 )))
28 1. (((
29 Module name
30 )))
31 1. (((
32 Extension module interface
33 )))
34 1. (((
35 DIN rail mounting slot
36 )))
37 1. (((
38 DIN rail hook
39 )))
40 1. (((
41 Holes for direct installation: 2 places (Φ4.5)
42 )))
43
44 (((
45 (% style="margin-left:auto; margin-right:auto" %)
46 |=**Name**|=**Description**|=**Light status**|=**Event status**
47 |(% rowspan="2" %)(((
48 COM LED
49
50
51 )))|(% rowspan="2" %)(((
52 Communication indicator for communication board and acquisition board
53
54
55 )))|Flashing|Data interacting
56 |Off|Data interaction error/stop/failure
57 |(% rowspan="2" %)(((
58 ERR LED
59
60
61 )))|(% rowspan="2" %)(((
62 Factory calibration LED
63
64
65 )))|Off|Factory calibrated
66 |Lighting|Factory uncalibrated
67 |(% rowspan="2" %)(((
68 24V LED
69
70
71 )))|(% rowspan="2" %)(((
72 Power indicator
73
74
75 )))|Off|24V power is abnormal.
76 |Lighting|24V power is normal.
77 |(% rowspan="3" %)(((
78 LINK LED
79
80
81 )))|(% rowspan="3" %)(((
82 Communication indicator for PLC and expansion module
83
84
85 )))|Flashing|Data interacting
86 |Off|Data interaction error/stop/failure
87 |Lighting|Software running abnormal or hardware failure
88 |(% rowspan="3" %)(((
89 AD LED
90
91
92 )))|(% rowspan="3" %)(((
93 4 channel indicators
94
95
96 )))|Flashing|Input voltage or current range exceed limit or channel unconnected
97 |Off|Channel closed
98 |Lighting|Input analog is in the normal range
99
100 Please use crimp terminals as indicated on the graph.
101
102 The tightening torque should be applied 5 to 8 Kg.cm.
103
104 (% style="text-align:center" %)
105 [[image:LX3V-4AD_html_5bc4b53029347d0f.png||height="195" width="400" class="img-thumbnail"]]
106
107 = **3 Terminal layouts** =
108
109 (% style="text-align:center" %)
110 [[image:image-20220728103451-1.png||class="img-thumbnail"]]
111 )))
112
113 (((
114 1. The analog input is received through a twisted pair shielded cable. This cable should be wired separately from power lines or any other lines which may induce electrical noise.
115 1. If a voltage ripple occurs during input, or there is electrically induced noise on the external wiring, connect a smoothing capacitor of 0.1 to 0.47µF, 25V.
116 1. If you are using current input, connect the V+ and I+ terminals to each other.
117 1. If there is excessive electrical noise, connect the FG frame ground terminal with the grounded terminal on the LX3V-4AD.
118 1. Connect the ground terminal on the LX3V-4AD unit with the grounded terminal on the main unit. Use class 3 grounding on the main unit, if available.
119
120 **Note: when connect a 4-20ma sensor(need +24V working voltage), the wiring is as below:**
121
122 [[image:企业微信截图_16771315134574.png]]
123
124 = **4 Installation** =
125 )))
126
127 **Environment specification**
128
129 (% class="table-bordered" %)
130 |=(% style="width: 490px;" %)**Item**|=(% style="width: 585px;" %)**Specification**
131 |(% style="width:490px" %)Environmental specifications (excluding following)|(% style="width:585px" %)Same as those for the LX3V main unit
132 |(% style="width:490px" %)Dielectric withstand voltage|(% style="width:585px" %)500VAC, 1min (between all terminals and ground)
133
134 **Power supply specification**
135
136 (% class="table-bordered" %)
137 |=(% style="width: 294px;" %)**Item**|=(% style="width: 781px;" %)**Specification**
138 |(% style="width:294px" %)Analog circuits|(% style="width:781px" %)24V DC ± 10%, 55mA (external power supply from main unit)
139 |(% style="width:294px" %)Digital circuits|(% style="width:781px" %)5V DC, 90mA (internal power supply from main unit)
140
141 **Performance specification**
142
143 **Analog Inputs**
144
145 (% style="margin-left:auto; margin-right:auto" %)
146 |= |=**Voltage Input**|=**Current input**
147 |=**Items**|(% colspan="2" %)Either voltage or current input can be selected with your choice of input terminal. Up to four input points can be used at one time.
148 |=**Analog input range**|(((
149 DC -10V to +10V (input resistance: 200kΩ).
150
151 Warning: this unit may be damaged by input voltage in excess of ±15V
152 )))|(((
153 DC -20mA to +20mA (input resistance: 250Ω).
154
155 Warning: this unit may be damaged by input currents in excess of ±32mA.
156 )))
157 |=**Digital output**|(% colspan="2" %)(((
158 12-bit conversion stored in 16-bit 2’s complement form
159
160 Maximum value: +2047 Minimum value: -2048
161 )))
162 |=**Analog accuracy**|±1% (for the range of -10V to +10V)|±1% (for the range of -20mA to +20mA)
163 |=(((
164 **Conversion**
165
166 **time for each channel**
167 )))|(% colspan="2" %)Tconv ≤10ms (High-speed), 10ms≤Tconv≤20ms (Middle speed), Tconv>20ms (Low speed)
168
169 **Analog Inputs continued...**
170
171 (% class="table-bordered" %)
172 |=**Preset 0 (-10V to +10V)**|=**Preset 1 (+4mA to +20mA)**|=**Preset 2 (-20mA to +20mA)**
173 |[[image:LX3V-4AD_html_8bdc9efc08b433c8.png||height="371" width="420" class="img-thumbnail"]]|[[image:LX3V-4AD_html_a268382a2adb0b80.png||height="345" width="420" class="img-thumbnail"]]|[[image:LX3V-4AD_html_a58cfb9f37ade123.png||height="363" width="420" class="img-thumbnail"]]
174
175 (% class="box infomessage" %)
176 (((
177 **✎Note: **Preset ranges are selected by an appropriate setting in buffer memory of the analog block. Current/Voltage input selection must match the correct input terminal connections.
178 )))
179
180 **Miscellaneous**
181
182 (% class="table-bordered" %)
183 |=(% scope="row" style="width: 147px;" %)**Item**|=(% style="width: 928px;" %)**Description**
184 |=(% style="width: 147px;" %)Isolation|(% style="width:928px" %)(((
185 Photo-couple isolation between analog and digital circuits. DC/DC converter isolation of power from LX3VCPU.
186
187 No isolation between analog channels.
188 )))
189
190 **Allocation of buffer memories (BFM)**
191
192 (% style="margin-left:auto; margin-right:auto" %)
193 |=**BFM**|=(% colspan="9" %)**Description**
194 |*#0|(% colspan="9" %)Channel initialization, default=H0000
195 |*#1|Channel 1|(% colspan="8" rowspan="4" %)(((
196 Contains the number of samples (1 to 4096) to be used for an averaged result.
197
198 The default setting is 8-normal speed. High speed operation can be selected with a value of 1.
199 )))
200 |*#2|Channel 2
201 |*#3|Channel 3
202 |*#4|Channel 4
203 |#5|Channel 1|(% colspan="8" rowspan="4" %)These buffer memories contain the averaged input values for the number of samples entered for the channel in buffer memories #1 to #4 respectively.
204 |#6|Channel 2
205 |#7|Channel 3
206 |#8|Channel 4
207 |#9|Channel 1|(% colspan="8" rowspan="4" %)These buffer memories contain the present value currently being read by each input channel.
208 |#10|Channel 2
209 |#11|Channel 3
210 |#12|Channel 4
211 |#13-#14|(% colspan="9" %)Reserved
212 |(% rowspan="10" %)#15|(% rowspan="10" %)(((
213 Selection of A/D conversion speed
214
215 Please refer to note 2
216 )))|(% colspan="4" %)Set value|(% colspan="4" %)(((
217 Conversion time
218
219 (Unit: ms/channel)
220 )))
221 |(% colspan="4" %)0 (Default)|(% colspan="4" %)15
222 |(% colspan="4" %)1|(% colspan="4" %)6
223 |(% colspan="4" %)10|(% colspan="4" %)3
224 |(% colspan="4" %)11|(% colspan="4" %)4.5
225 |(% colspan="4" %)12|(% colspan="4" %)7
226 |(% colspan="4" %)13|(% colspan="4" %)12.5
227 |(% colspan="4" %)14|(% colspan="4" %)23.5
228 |(% colspan="4" %)15|(% colspan="4" %)45.5
229 |(% colspan="4" %)16|(% colspan="4" %)101
230 |#16-#19|(% colspan="9" %)Reserved
231 |*#20|(% colspan="9" %)Reset to Defaults and Preset. Default = 0
232 |*#21|(% colspan="9" %)(((
233 Offset, Gain Adjust Prohibit.
234
235 Default = (0, 1) Permit
236 )))
237 |*#22|Offset, Gain Adjust|G4|04|G3|03|G2|01|G1|01
238 |*#23|(% colspan="9" %)Offset Value    Default = 0
239 |*#24|(% colspan="9" %)Gain Value      Default = 5,000
240 |#25-#28|(% colspan="9" %)Reserved
241 |#29|(% colspan="9" %)Error status
242 |#30|(% colspan="9" %)(((
243 Identification code K2010 (12-bit resolution)
244
245 Identification code K2011 (16-bit resolution)
246 )))
247 |#31|(% colspan="9" %)Hardware version
248
249 (% class="box infomessage" %)
250 (((
251 **✎Note: **
252
253 * In buffer memory locations (BFM’s) marked with an “*” data can be written from the PC using the TO command.
254 * For buffer memories (BFM’s) without “*”mark, data can be read to the PC using the FROM command.
255 * Before reading from the analog special function block, ensure these settings have been sent to the analog special function block. Otherwise, the previous values held in the analog block will be used.
256 * Offset (intercept): The analog input value when the digital output becomes 0.
257 * Gain (slope): The analog input value when the digital output becomes +1000.
258 )))
259
260 **Channel Selection**
261
262 Channel initialization is made by a 4 character HEX number HOOOO in buffer memory BFM #0. The least significant character controls channel 1 and the 4 character controls channel4.
263
264 (% class="table-bordered" %)
265 |=(% scope="row" %)**BFM#0**|=**Analog input**|=**Digital output**|=**Resolution**|=**Offset/Gain**|=**Constant**
266 |=0|-10V~~10V|-2000~~2000|5 mV|0/5000|1000
267 |=1|4mA~~20mA|0~~1000|16µA|4000/20000|1000
268 |=2|-20mA~~20mA|-1000~~1000|20µA|0/20000|1000
269 |=3|Disabled|/|/|/|/
270 |=4|-10V~~10V|-10000~~10000|1mV|0/5000|10000
271 |=5|4 mA ~~20mA|0~~10000|1.6µA|4000/20000|10000
272 |=6|-20mA~~20mA|-10000~~10000|2.0µA|0/20000|10000
273
274 **Example: H3310**
275
276 * CH1: Preset range (-10V to +10V).
277 * CH2: Preset range (+4mA to +20mA).
278 * CH3, CH4: Channel OFF.
279
280 **Analog to Digital Conversion Speed Change**
281
282 By writing 0, 1 or decimal numbers between 10-16 into BFM#15 of the LX3V-4AD, the time at which A/D conversion is performed can be changed.
283
284 However, the following points should be noted:
285
286 1. To maintain a high-speed conversion, please use the FROM/TO commands as seldom as possible.
287 1. When a conversion speed change occurs, BFM #1-#4 are set to their default values immediately after the change. Please be careful if an A/D time conversion will be part of the normal program execution.
288 1. High-speed time conversion is usually used with BFM#1-#4.
289 1. BFM#15 is configurated with the corresponding conversion time of 10-16, only supported by software version 20000 or above.
290
291 **Adjusting Gain and Offset values**
292
293 **Formula for Gain/Offset: Digital output= (Analog input-Offset)*Constant/ (Gain-Offset)**
294
295 * When buffer memory BFM #20 is activated by setting it to K1, all settings within the analog special function block are reset to their default settings. This is a very quick method to erase any undesired gain and offset adjustments.
296 * If (b1, b0) of BFM #21 is set to (1, 0), gain and offset adjustments are prohibited to prevent inadvertent changes by the operator. In order to adjust the gain and offset values, bits (b1, b0) must be set to (0, 1). The default is (0, 1).
297 * Gain and offset values of BFM #23 and #24 are sent to non-volatile memory gain and offset registers of the specified input channels. Input channels to be adjusted are specified by the appropriate G-O (gain-offset) bits of BFM #22.
298 * (((
299 Example:
300
301 If bits G1 and O1 are set to 1, input channel 1 will be adjusted when BFM #22 is written to by a TO instruction.
302 )))
303 * Channels can be adjusted individually or together with the same gain and offset values.
304 * Gain and offset values in BFM #23 #24 are in units of mV or µA. Due to the resolution of the unit the actual response will be in steps of 5mV or 20µA.
305 * When gain is less than or equal to offset, error will be adjusted. Gain and offset will not change. Error status will be given at BFM#29 b1. B4-b7 will give a specific channel offset/gain error.
306
307 Example:
308
309 If bits G1 and O1 are set to 1, input channel 1 will be adjusted when BFM #22 is written to by a TO instruction.
310
311 * Channels can be adjusted individually or together with the same gain and offset values.
312 * Gain and offset values in BFM #23 #24 are in units of mV or µA. Due to the resolution of the unit the actual response will be in steps of 5mV or 20µA.
313
314 **Status Information BFM #29**
315
316 (% style="margin-left:auto; margin-right:auto" %)
317 |=**Bit devices of BFM #29**|=**ON**|=**OFF**
318 |b0: Error|When any of b1 to b4 is ON. If any of b2 to b4 is ON, A/D conversion of all the channels is stopped|No error
319 |b1: Offset/gain error|Offset/Gain data in EEPROM is corrupted or adjustment error.|Offset/Gain data normal
320 |b2: Power source abnormality|24V DC power supply failure|Power supply normal
321 |b3: Hardware error|A/D converter or other hardware failure|Hardware normal
322 |b4: Channel 1 offset/gain error|(% rowspan="4" %)When channel offset/gain error is modified, the corresponding position is ON.|(% rowspan="4" %)Offset/Gain adjustment normal
323 |b5: Channel 2 offset/gain error
324 |b6: Channel 3 offset/gain error
325 |b7: Channel 4 offset/gain error
326 |b10: Digital range error|Digital output value is less than -2048 or more than +2047|Averaging is normal. (Between 1 and 4096)
327 |b11: Averaging error|Number of averaging samples is 4097 or more or 0 or less (default of 8 will be used)|Averaging is normal. (Between 1 and 4096)
328 |b12: Adjust prohibit|Prohibit-(b1, b0) of BFM #21 is set to (1, 0)|Permit-(b1, b0) of BFM #21 is set to (0,1)
329
330 **✎Note: **b8, b9 and b13 to b15 are undefined.
331
332 **Identification Code BFM #30**
333
334 The identification (or ID) code number for a Special Function Block is read using the FROM command.
335
336 This number for the LX3V-4AD unit is K2011 or K2010.
337
338 The user’s program in the PC can use this facility in the program to identify the special function block before commencing data transfer from and to the special function block.
339
340 **✎Note: **
341
342 * Values of BFM #0, #23 and #24 are copied to EEPROM memory of the LX3V-4AD. BFM #21 and BFM #22 are only copied when data is written to the gain/offset command buffer BFM #22. Also, BFM #20 causes writing to the EEPROM memory. The EEPROM has a life of about 10,000 cycles (changes), so do not use programs which frequently change these BFMs.
343
344 * Because of the time needed to write to the EEPROM memory, a delay of 300 ms is required between instructions that cause a write to the EEPROM. Therefore, a delay timer should be used before writing to the EEPROM a second time.
345
346 = **5 Defining gain and offset** =
347
348 Gain determines the angle or slope of the calibration line, identified at a digital value of 1000.
349
350 * (a) Small gain: Large steps in digital readings
351 * (b) Zero gain: Default is 5V or 20mA.
352 * (c) Large gain: Small steps in digital readings.
353
354 Offset is the “Position” of the calibrated line, identified at a digital value of 0.
355
356 * (d) Negative offset.
357 * (e) Zero offset: Default is 0V or 4mA.
358 * (f) Positive offset.
359
360 (% style="text-align:center" %)
361 [[image:LX3V-4AD_html_f78533c1d988f63f.png||height="298" width="800" class="img-thumbnail"]]
362
363 Offset and gain can be set independently or together. Reasonable offset ranges are -5 to +5V or -20mA to 20mA, and gain values 1V to 15V or 4mA to 32mA. Gain and offset can be adjusted by software in the LX3V main unit (please refer to program example 2).
364
365 * Bit device’s b1, b0 of the gain/offset BFM #21 should be set to 0, 1 to allow adjustment.
366 * Once adjustment is complete these bit devices should be set to 1, 0 to prohibit any further changes.
367 * Channel initialization (BFM #0) should be set to the nearest range, i. e. voltage/current etc.
368
369 = **6 Example program** =
370
371 **Basic program**
372
373 In the following example channels CH1 and CH2 are used as voltage inputs. The LX3V-4AD block is connected at the position of special function block No.0. Averaging is set at 4 and data registers D0 and D1 of the PC receive the averaged digital data. The FROM code for the special function block at position “0" is read from BFM #30 of that block and stored at D4 in the main unit. CMP is compared to check the block is a LX3V-4AD, if OK M1 is turned ON.
374
375 [[image:LX3V-4AD_html_e3a9b9608260f138.png||height="297" style="float:left" width="600" class="img-thumbnail"]]
376
377 **✎Note: **
378
379 1. TO code: The analog input channels (CH1, CH2) are setup by writing H3300 to BFM #0 of the LX3V-4AD
380 1. The number of averaged samples for CH1 and CH2 is set to 4 by writing 4 to BFM #1 and #2 respectively.
381 1. The operational status of the LX3V-4AD is read from BFM #29 and output as bit devices at the LX3V main unit. If there are no errors in the operation of the LX3V-4AD, then the averaged data BFM’s are read.
382 1. In the case of this example BFM #5 and #6 are read into the LX3V main unit and stored at D0 and D1. These devices contain the averaged data for CH1 and CH2 respectively.
383
384
385
386 **Using gain and offset in a program**
387
388 The gain and offset of the LX3V-4AD can be adjusted using push-button switches on the input terminal of the PC. It can also be adjusted using software settings sent from the PC.
389
390 Only the gain and offset values in the memory of the LX3V-4AD need be adjusted. A voltmeter or an ammeter for the analog input is not needed. A program for the PC will be needed however.
391
392 The following is an example of changing the offset value on input channel CH1 to 0V and the gain value to 2.5V.
393
394 The LX3V-4AD block is in the position of block No.0 (i.e. closest to the LX3V main unit).
395
396 Example: Adjusting gain/offset via software settings
397
398 (% style="text-align:center" %)
399 [[image:LX3V-4AD_html_41bef52ee180f2c9.png||height="980" width="600" class="img-thumbnail"]]
400
401 (((
402 Adjustment start
403
404 * (H0000)->BFM#0 (initialize input channels). Enter the instructions on the left and RUN the PC
405 * (K1)->BFM#21. BFM#21 must be set to permit with (b1, b0)=(0,1)
406 * (K0)->BFM#22 (offset/gain adjusts). Reset adjust bits
407 * (K0)-> BFM#23 (offset)
408 * (K2500)-> BFM#24 (gain)
409 * (H0003)->BFM#22(offset/gain adjusts). 3=0011 i.e. O1=1, G1=1. Therefore channel 1 is adjusted.
410
411 Adjustment ends.
412
413 (K2)-> BFM#21. BFM#21 gain/offset adjust prohibit
414
415 **High-speed conversion by changing A/D conversion time in a program**
416
417 [[image:/bin/download/Expansions/1%20Module/Analog/LX3V-4AD/WebHome/6.3-%E5%9B%BE%E7%89%871.png?rev=1.1||alt="6.3-图片1.png"]][[image:/bin/download/Expansions/1%20Module/Analog/LX3V-4AD/WebHome/6.3-%E5%9B%BE%E7%89%871.png?rev=1.1||alt="6.3-图片1.png"]][[image:/bin/download/Expansions/1%20Module/Analog/LX3V-4AD/WebHome/6.3-%E5%9B%BE%E7%89%871.png?rev=1.1||alt="6.3-图片1.png"]]**[[image:6.3-图片1.png]]**
418 )))
419
420 Writing K10 to BFM#15 and set conversion time of all channels as 3ms.
421
422 Writing 1 to BFM#1 and set Channel 1 sample count to 1 to Channel 1 high-speed conversion.
423
424 = =
425
426 = **7 Diagnostics** =
427
428 **Preliminary checks**
429
430 1. Check whether the input wiring and/or extension cables are properly connected on LX3V-4AD analog special function block.
431 1. Check that the LX3V system configuration rules have not been broken, i.e. the number of special function blocks does not exceed 8 and the total system I/O is equal or less than 256 I/O.
432 1. Ensure that the correct operating range has been selected for the application.
433 1. Check that there is no power overload on either the 5V or 24V power sources, remember the loading on a LX3V main unit or a powered extension unit varies according to the number of extension blocks or special function blocks connected.
434 1. Put the LX3V main unit into RUN.
435
436 **Error checking**
437
438 If the LX3V-4AD special function block does not seem to operate normally, check the following items.
439
440 Check the status of the POWER LED.
441
442 Lit: The extension cable is properly connected.
443
444 Otherwise: Check the connection of the extension cable.
445
446 * Check the external wiring.
447 * Check the status of the “24V” LED (top right corner of the LX3V-4AD).
448
449 Lit: LX3V-4AD is OK; 24V DC power source is OK.
450
451 Otherwise: Possible 24VDC power failure, if OK possible LX3V-4AD failure.
452
453 * Check the status of the “A/D” LED (top right corner of the LX3V-4AD).
454
455 Lit: A/D conversion is proceeding normally.
456
457 Otherwise: Check buffer memory #29 (error status). If any bits (b2 and b3) are ON, then this is why the A/D LED is OFF.