Wiki source code of LX3V-4AD

Version 9.1 by Jim on 2023/08/02 10:18

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1 = **1 Introduction** =
2
3 * The LX3V-4AD special module has four input channels. The input channels receive analog signals and convert them into a digital value. This is called an A/D conversion; the maximum resolution is 16 bits.
4 * The selection of voltage or current based input/output is by user wiring. Analog ranges of -10 to 10V DC (resolution: 5mV), and/or 4 to 20mA, -20 to 20mA (resolution: 20µA) may be selected.
5 * Data transfer between the LX3V-4AD and the LX3V main unit is by buffer memory exchange. There are 32 buffer memories (each of 16 bits) in the LX3V-4AD.
6 * LX3V-4AD consumes 5V voltage from LX3V main unit or active extension unit, 90mA current of power supply.
7
8 = **2 Dimensions** =
9
10 (% style="text-align:center" %)
11 [[image:LX3V-4AD_html_5159808b9e4fa86a.png||height="391" width="1000" class="img-thumbnail"]]
12
13 1. Extension cable and connector
14 1. COM LED: Light when communicating
15 1. Power LED: Light when connect to 24V
16 1. State LED: Light when normal condition
17 1. Module name
18 1. Analog signal output terminal
19 1. Extension module interface
20 1. DIN rail mounting slot
21 1. DIN rail hook
22
23 (((
24 Please use crimp terminals as indicated on the graph.
25
26 The tightening torque should be applied 5 to 8 Kg.cm.
27
28 (% style="text-align:center" %)
29 [[image:LX3V-4AD_html_5bc4b53029347d0f.png||height="195" width="400" class="img-thumbnail"]]
30
31 = **3 Terminal layouts** =
32
33 (% style="text-align:center" %)
34 [[image:image-20220728103451-1.png||class="img-thumbnail"]]
35 )))
36
37 (((
38 1. The analog input is received through a twisted pair shielded cable. This cable should be wired separately from power lines or any other lines which may induce electrical noise.
39 1. If a voltage ripple occurs during input, or there is electrically induced noise on the external wiring, connect a smoothing capacitor of 0.1 to 0.47µF, 25V.
40 1. If you are using current input, connect the V+ and I+ terminals to each other.
41 1. If there is excessive electrical noise, connect the FG frame ground terminal with the grounded terminal on the LX3V-4AD.
42 1. Connect the ground terminal on the LX3V-4AD unit with the grounded terminal on the main unit. Use class 3 grounding on the main unit, if available.
43
44 **Note: when connect a 4-20ma sensor(need +24V working voltage), the wiring is as below:**
45
46 [[image:企业微信截图_16771315134574.png]]
47
48 = **4 Installation** =
49 )))
50
51 **Environment specification**
52
53 (% class="table-bordered" %)
54 |=(% style="width: 490px;" %)**Item**|=(% style="width: 585px;" %)**Specification**
55 |(% style="width:490px" %)Environmental specifications (excluding following)|(% style="width:585px" %)Same as those for the LX3V main unit
56 |(% style="width:490px" %)Dielectric withstand voltage|(% style="width:585px" %)500VAC, 1min (between all terminals and ground)
57
58 **Power supply specification**
59
60 (% class="table-bordered" %)
61 |=(% style="width: 294px;" %)**Item**|=(% style="width: 781px;" %)**Specification**
62 |(% style="width:294px" %)Analog circuits|(% style="width:781px" %)24V DC ± 10%, 55mA (external power supply from main unit)
63 |(% style="width:294px" %)Digital circuits|(% style="width:781px" %)5V DC, 90mA (internal power supply from main unit)
64
65 **Performance specification**
66
67 **Analog Inputs**
68
69 (% style="margin-left:auto; margin-right:auto" %)
70 |= |=**Voltage Input**|=**Current input**
71 |=**Items**|(% colspan="2" %)Either voltage or current input can be selected with your choice of input terminal. Up to four input points can be used at one time.
72 |=**Analog input range**|(((
73 DC -10V to +10V (input resistance: 200kΩ).
74
75 Warning: this unit may be damaged by input voltage in excess of ±15V
76 )))|(((
77 DC -20mA to +20mA (input resistance: 250Ω).
78
79 Warning: this unit may be damaged by input currents in excess of ±32mA.
80 )))
81 |=**Digital output**|(% colspan="2" %)(((
82 12-bit conversion stored in 16-bit 2’s complement form
83
84 Maximum value: +2047 Minimum value: -2048
85 )))
86 |=**Analog accuracy**|±1% (for the range of -10V to +10V)|±1% (for the range of -20mA to +20mA)
87 |=(((
88 **Conversion**
89
90 **time for each channel**
91 )))|(% colspan="2" %)Tconv ≤10ms (High-speed), 10ms≤Tconv≤20ms (Middle speed), Tconv>20ms (Low speed)
92
93 **Analog Inputs continued...**
94
95 (% class="table-bordered" %)
96 |=**Preset 0 (-10V to +10V)**|=**Preset 1 (+4mA to +20mA)**|=**Preset 2 (-20mA to +20mA)**
97 |[[image:LX3V-4AD_html_8bdc9efc08b433c8.png||height="371" width="420" class="img-thumbnail"]]|[[image:LX3V-4AD_html_a268382a2adb0b80.png||height="345" width="420" class="img-thumbnail"]]|[[image:LX3V-4AD_html_a58cfb9f37ade123.png||height="363" width="420" class="img-thumbnail"]]
98
99 (% class="box infomessage" %)
100 (((
101 **✎Note: **Preset ranges are selected by an appropriate setting in buffer memory of the analog block. Current/Voltage input selection must match the correct input terminal connections.
102 )))
103
104 **Miscellaneous**
105
106 (% class="table-bordered" %)
107 |=(% scope="row" style="width: 147px;" %)**Item**|=(% style="width: 928px;" %)**Description**
108 |=(% style="width: 147px;" %)Isolation|(% style="width:928px" %)(((
109 Photo-couple isolation between analog and digital circuits. DC/DC converter isolation of power from LX3VCPU.
110
111 No isolation between analog channels.
112 )))
113
114 **Allocation of buffer memories (BFM)**
115
116 (% style="margin-left:auto; margin-right:auto" %)
117 |=**BFM**|=(% colspan="9" %)**Description**
118 |*#0|(% colspan="9" %)Channel initialization, default=H0000
119 |*#1|Channel 1|(% colspan="8" rowspan="4" %)(((
120 Contains the number of samples (1 to 4096) to be used for an averaged result.
121
122 The default setting is 8-normal speed. High speed operation can be selected with a value of 1.
123 )))
124 |*#2|Channel 2
125 |*#3|Channel 3
126 |*#4|Channel 4
127 |#5|Channel 1|(% colspan="8" rowspan="4" %)These buffer memories contain the averaged input values for the number of samples entered for the channel in buffer memories #1 to #4 respectively.
128 |#6|Channel 2
129 |#7|Channel 3
130 |#8|Channel 4
131 |#9|Channel 1|(% colspan="8" rowspan="4" %)These buffer memories contain the present value currently being read by each input channel.
132 |#10|Channel 2
133 |#11|Channel 3
134 |#12|Channel 4
135 |#13-#14|(% colspan="9" %)Reserved
136 |(% rowspan="10" %)#15|(% rowspan="10" %)(((
137 Selection of A/D conversion speed
138
139 Please refer to note 2
140 )))|(% colspan="4" %)Set value|(% colspan="4" %)(((
141 Conversion time
142
143 (Unit: ms/channel)
144 )))
145 |(% colspan="4" %)0 (Default)|(% colspan="4" %)15
146 |(% colspan="4" %)1|(% colspan="4" %)6
147 |(% colspan="4" %)10|(% colspan="4" %)3
148 |(% colspan="4" %)11|(% colspan="4" %)4.5
149 |(% colspan="4" %)12|(% colspan="4" %)7
150 |(% colspan="4" %)13|(% colspan="4" %)12.5
151 |(% colspan="4" %)14|(% colspan="4" %)23.5
152 |(% colspan="4" %)15|(% colspan="4" %)45.5
153 |(% colspan="4" %)16|(% colspan="4" %)101
154 |#16-#19|(% colspan="9" %)Reserved
155 |*#20|(% colspan="9" %)Reset to Defaults and Preset. Default = 0
156 |*#21|(% colspan="9" %)(((
157 Offset, Gain Adjust Prohibit.
158
159 Default = (0, 1) Permit
160 )))
161 |*#22|Offset, Gain Adjust|G4|04|G3|03|G2|01|G1|01
162 |*#23|(% colspan="9" %)Offset Value    Default = 0
163 |*#24|(% colspan="9" %)Gain Value      Default = 5,000
164 |#25-#28|(% colspan="9" %)Reserved
165 |#29|(% colspan="9" %)Error status
166 |#30|(% colspan="9" %)(((
167 Identification code K2010 (12-bit resolution)
168
169 Identification code K2011 (16-bit resolution)
170 )))
171 |#31|(% colspan="9" %)Hardware version
172
173 * In buffer memory locations (BFM’s) marked with an “*” data can be written from the PC using the TO command.
174 * For buffer memories (BFM’s) without “*”mark, data can be read to the PC using the FROM command.
175 * Before reading from the analog special function block, ensure these settings have been sent to the analog special function block. Otherwise, the previous values held in the analog block will be used.
176 * Offset (intercept): The analog input value when the digital output becomes 0.
177 * Gain (slope): The analog input value when the digital output becomes +1000.
178
179 (% class="box infomessage" %)
180 (((
181 **✎Note: **
182 )))
183
184 **Channel Selection**
185
186 Channel initialization is made by a 4 character HEX number HOOOO in buffer memory BFM #0. The least significant character controls channel 1 and the 4 character controls channel4.
187
188 (% class="table-bordered" %)
189 |=(% scope="row" %)**BFM#0**|=**Analog input**|=**Digital output**|=**Resolution**|=**Offset/Gain**|=**Constant**
190 |=0|-10V~~10V|-2000~~2000|5 mV|0/5000|1000
191 |=1|4mA~~20mA|0~~1000|16µA|4000/20000|1000
192 |=2|-20mA~~20mA|-1000~~1000|20µA|0/20000|1000
193 |=3|Disabled|/|/|/|/
194 |=4|-10V~~10V|-10000~~10000|1mV|0/5000|10000
195 |=5|4 mA ~~20mA|0~~10000|1.6µA|4000/20000|10000
196 |=6|-20mA~~20mA|-10000~~10000|2.0µA|0/20000|10000
197
198 **Example: H3310**
199
200 * CH1: Preset range (-10V to +10V).
201 * CH2: Preset range (+4mA to +20mA).
202 * CH3, CH4: Channel OFF.
203
204 **Analog to Digital Conversion Speed Change**
205
206 By writing 0, 1 or decimal numbers between 10-16 into BFM#15 of the LX3V-4AD, the time at which A/D conversion is performed can be changed.
207
208 However, the following points should be noted:
209
210 1. To maintain a high-speed conversion, please use the FROM/TO commands as seldom as possible.
211 1. When a conversion speed change occurs, BFM #1-#4 are set to their default values immediately after the change. Please be careful if an A/D time conversion will be part of the normal program execution.
212 1. High-speed time conversion is usually used with BFM#1-#4.
213 1. BFM#15 is configurated with the corresponding conversion time of 10-16, only supported by software version 20000 or above.
214
215 **Adjusting Gain and Offset values**
216
217 **Formula for Gain/Offset: Digital output= (Analog input-Offset)*Constant/ (Gain-Offset)**
218
219 * When buffer memory BFM #20 is activated by setting it to K1, all settings within the analog special function block are reset to their default settings. This is a very quick method to erase any undesired gain and offset adjustments.
220 * If (b1, b0) of BFM #21 is set to (1, 0), gain and offset adjustments are prohibited to prevent inadvertent changes by the operator. In order to adjust the gain and offset values, bits (b1, b0) must be set to (0, 1). The default is (0, 1).
221 * Gain and offset values of BFM #23 and #24 are sent to non-volatile memory gain and offset registers of the specified input channels. Input channels to be adjusted are specified by the appropriate G-O (gain-offset) bits of BFM #22.
222 * (((
223 Example:
224
225 If bits G1 and O1 are set to 1, input channel 1 will be adjusted when BFM #22 is written to by a TO instruction.
226 )))
227 * Channels can be adjusted individually or together with the same gain and offset values.
228 * Gain and offset values in BFM #23 #24 are in units of mV or µA. Due to the resolution of the unit the actual response will be in steps of 5mV or 20µA.
229 * When gain is less than or equal to offset, error will be adjusted. Gain and offset will not change. Error status will be given at BFM#29 b1. B4-b7 will give a specific channel offset/gain error.
230
231 Example:
232
233 If bits G1 and O1 are set to 1, input channel 1 will be adjusted when BFM #22 is written to by a TO instruction.
234
235 * Channels can be adjusted individually or together with the same gain and offset values.
236 * Gain and offset values in BFM #23 #24 are in units of mV or µA. Due to the resolution of the unit the actual response will be in steps of 5mV or 20µA.
237
238 **Status Information BFM #29**
239
240 (% style="margin-left:auto; margin-right:auto" %)
241 |=**Bit devices of BFM #29**|=**ON**|=**OFF**
242 |b0: Error|When any of b1 to b4 is ON. If any of b2 to b4 is ON, A/D conversion of all the channels is stopped|No error
243 |b1: Offset/gain error|Offset/Gain data in EEPROM is corrupted or adjustment error.|Offset/Gain data normal
244 |b2: Power source abnormality|24V DC power supply failure|Power supply normal
245 |b3: Hardware error|A/D converter or other hardware failure|Hardware normal
246 |b4: Channel 1 offset/gain error|(% rowspan="4" %)When channel offset/gain error is modified, the corresponding position is ON.|(% rowspan="4" %)Offset/Gain adjustment normal
247 |b5: Channel 2 offset/gain error
248 |b6: Channel 3 offset/gain error
249 |b7: Channel 4 offset/gain error
250 |b10: Digital range error|Digital output value is less than -2048 or more than +2047|Averaging is normal. (Between 1 and 4096)
251 |b11: Averaging error|Number of averaging samples is 4097 or more or 0 or less (default of 8 will be used)|Averaging is normal. (Between 1 and 4096)
252 |b12: Adjust prohibit|Prohibit-(b1, b0) of BFM #21 is set to (1, 0)|Permit-(b1, b0) of BFM #21 is set to (0,1)
253
254 **✎Note: **b8, b9 and b13 to b15 are undefined.
255
256 **Identification Code BFM #30**
257
258 The identification (or ID) code number for a Special Function Block is read using the FROM command.
259
260 This number for the LX3V-4AD unit is K2011 or K2010.
261
262 The user’s program in the PC can use this facility in the program to identify the special function block before commencing data transfer from and to the special function block.
263
264 **✎Note: **
265
266 * Values of BFM #0, #23 and #24 are copied to EEPROM memory of the LX3V-4AD. BFM #21 and BFM #22 are only copied when data is written to the gain/offset command buffer BFM #22. Also, BFM #20 causes writing to the EEPROM memory. The EEPROM has a life of about 10,000 cycles (changes), so do not use programs which frequently change these BFMs.
267
268 * Because of the time needed to write to the EEPROM memory, a delay of 300 ms is required between instructions that cause a write to the EEPROM. Therefore, a delay timer should be used before writing to the EEPROM a second time.
269
270 = **5 Defining gain and offset** =
271
272 Gain determines the angle or slope of the calibration line, identified at a digital value of 1000.
273
274 * (a) Small gain: Large steps in digital readings
275 * (b) Zero gain: Default is 5V or 20mA.
276 * (c) Large gain: Small steps in digital readings.
277
278 Offset is the “Position” of the calibrated line, identified at a digital value of 0.
279
280 * (d) Negative offset.
281 * (e) Zero offset: Default is 0V or 4mA.
282 * (f) Positive offset.
283
284 (% style="text-align:center" %)
285 [[image:LX3V-4AD_html_f78533c1d988f63f.png||height="298" width="800" class="img-thumbnail"]]
286
287 Offset and gain can be set independently or together. Reasonable offset ranges are -5 to +5V or -20mA to 20mA, and gain values 1V to 15V or 4mA to 32mA. Gain and offset can be adjusted by software in the LX3V main unit (please refer to program example 2).
288
289 * Bit device’s b1, b0 of the gain/offset BFM #21 should be set to 0, 1 to allow adjustment.
290 * Once adjustment is complete these bit devices should be set to 1, 0 to prohibit any further changes.
291 * Channel initialization (BFM #0) should be set to the nearest range, i. e. voltage/current etc.
292
293 = **6 Example program** =
294
295 **Basic program**
296
297 In the following example channels CH1 and CH2 are used as voltage inputs. The LX3V-4AD block is connected at the position of special function block No.0. Averaging is set at 4 and data registers D0 and D1 of the PC receive the averaged digital data.
298
299 (% style="text-align:center" %)
300 [[image:LX3V-4AD_html_e3a9b9608260f138.png||height="297" width="600" class="img-thumbnail"]]
301
302 **✎Note: **
303
304 1. The FROM code for the special function block at position “0" is read from BFM #30 of that block and stored at D4 in the main unit. CMP is compared to check the block is a LX3V-4AD, if OK M1 is turned ON.
305 1. TO code: The analog input channels (CH1, CH2) are setup by writing H3300 to BFM #0 of the LX3V-4AD
306 1. The number of averaged samples for CH1 and CH2 is set to 4 by writing 4 to BFM #1 and #2 respectively.
307 1. The operational status of the LX3V-4AD is read from BFM #29 and output as bit devices at the LX3V main unit. If there are no errors in the operation of the LX3V-4AD, then the averaged data BFM’s are read.
308 1. In the case of this example BFM #5 and #6 are read into the LX3V main unit and stored at D0 and D1. These devices contain the averaged data for CH1 and CH2 respectively.
309
310 **Using gain and offset in a program**
311
312 The gain and offset of the LX3V-4AD can be adjusted using push-button switches on the input terminal of the PC. It can also be adjusted using software settings sent from the PC.
313
314 Only the gain and offset values in the memory of the LX3V-4AD need be adjusted. A voltmeter or an ammeter for the analog input is not needed. A program for the PC will be needed however.
315
316 The following is an example of changing the offset value on input channel CH1 to 0V and the gain value to 2.5V.
317
318 The LX3V-4AD block is in the position of block No.0 (i.e. closest to the LX3V main unit).
319
320 Example: Adjusting gain/offset via software settings
321
322 (% style="text-align:center" %)
323 [[image:LX3V-4AD_html_41bef52ee180f2c9.png||height="980" width="600" class="img-thumbnail"]]
324
325 (((
326 Adjustment start
327
328 * (H0000)->BFM#0 (initialize input channels). Enter the instructions on the left and RUN the PC
329 * (K1)->BFM#21. BFM#21 must be set to permit with (b1, b0)=(0,1)
330 * (K0)->BFM#22 (offset/gain adjusts). Reset adjust bits
331 * (K0)-> BFM#23 (offset)
332 * (K2500)-> BFM#24 (gain)
333 * (H0003)->BFM#22(offset/gain adjusts). 3=0011 i.e. O1=1, G1=1. Therefore channel 1 is adjusted.
334
335 Adjustment ends.
336
337 (K2)-> BFM#21. BFM#21 gain/offset adjust prohibit
338
339 **High-speed conversion by changing A/D conversion time in a program**
340
341 [[image:/bin/download/Expansions/1%20Module/Analog/LX3V-4AD/WebHome/6.3-%E5%9B%BE%E7%89%871.png?rev=1.1||alt="6.3-图片1.png"]]**[[image:6.3-图片1.png]]**
342 )))
343
344 Writing K10 to BFM#15 and set conversion time of all channels as 3ms.
345
346 Writing 1 to BFM#1 and set Channel 1 sample count to 1 to Channel 1 high-speed conversion.
347
348 = =
349
350 = **7 Diagnostics** =
351
352 **Preliminary checks**
353
354 1. Check whether the input wiring and/or extension cables are properly connected on LX3V-4AD analog special function block.
355 1. Check that the LX3V system configuration rules have not been broken, i.e. the number of special function blocks does not exceed 8 and the total system I/O is equal or less than 256 I/O.
356 1. Ensure that the correct operating range has been selected for the application.
357 1. Check that there is no power overload on either the 5V or 24V power sources, remember the loading on a LX3V main unit or a powered extension unit varies according to the number of extension blocks or special function blocks connected.
358 1. Put the LX3V main unit into RUN.
359
360 **Error checking**
361
362 If the LX3V-4AD special function block does not seem to operate normally, check the following items.
363
364 Check the status of the POWER LED.
365
366 Lit: The extension cable is properly connected.
367
368 Otherwise: Check the connection of the extension cable.
369
370 * Check the external wiring.
371 * Check the status of the “24V” LED (top right corner of the LX3V-4AD).
372
373 Lit: LX3V-4AD is OK; 24V DC power source is OK.
374
375 Otherwise: Possible 24VDC power failure, if OK possible LX3V-4AD failure.
376
377 * Check the status of the “A/D” LED (top right corner of the LX3V-4AD).
378
379 Lit: A/D conversion is proceeding normally.
380
381 Otherwise: Check buffer memory #29 (error status). If any bits (b2 and b3) are ON, then this is why the A/D LED is OFF.