Changes for page 11 PID Control Instruction
Last modified by Iris on 2025/09/17 20:56
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... ... @@ -9,138 +9,150 @@ 9 9 **Content, range and data type** 10 10 11 11 |**Parameter**|**Content**|**Range**|**Data type**|**Data type (label)** 12 -|(s1)|Device number for storing the target value (SV)|-32767 13 -|(s2)|Device number for storing the measured value (PV)|-32767 14 -|(s3)|Device number for storing parameters|1 15 -|(d)|Device number for storing output value (MV)|-32767 12 +|(s1)|Device number for storing the target value (SV)|-32767 to 32767|Signed BIN 16 bit|ANY16 13 +|(s2)|Device number for storing the measured value (PV)|-32767 to 32767|Signed BIN 16 bit|ANY16 14 +|(s3)|Device number for storing parameters|1 to 32767|Signed BIN 16 bit|ANY16 15 +|(d)|Device number for storing output value (MV)|-32767 to 32767|Signed BIN 16 bit|ANY16 16 16 17 17 **Device used** 18 18 19 -|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="3" %)**Devices**|((( 20 -**Offset modification** 19 +|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="24" %)**Devices**|((( 20 +**Offset** 21 + 22 +**modification** 21 21 )))|((( 22 -**Pulse extension** 24 +**Pulse** 25 + 26 +**extension** 23 23 ))) 24 -|**D**|**R**|**SD**|**[D]**|**XXP** 25 -|(% rowspan="4" %)PID|Parameter 1|●|●|●| | 26 -|Parameter 2|●|●|●| | 27 -|Parameter 3|●|●|●| | 28 -|Parameter 4|●|●|●| | 28 +|**X**|**Y**|**M**|**S**|**SM**|**T(bit)**|**C(bit)**|**LC(bit)**|**HSC(bit)**|**D.b**|**KnX**|**KnY**|**KnM**|**KnS**|**T**|**C**|**D**|**R**|**SD**|**LC**|**HSC**|**K**|**H**|**E**|**[D]**|**XXP** 29 +|(% rowspan="4" %)PID|Parameter 1| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 30 +|Parameter 2| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 31 +|Parameter 3| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 32 +|Parameter 4| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 29 29 30 30 **Features** 31 31 32 32 This instruction is to complete the PID operation and is used to control the parameters of the closed-loop control system. PID control has a wide range of applications in mechanical equipment, pneumatic equipment, constant pressure water supply and electronic equipment, etc. among them: 33 33 34 -[[image: 11_html_1c6bb88c06ac24cf.png]]38 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps283.jpg]][[image:1758107277977-298.png||height="15" width="28"]]is the target value of PID control; 35 35 36 -[[image: 11_html_fb5122fb6e3a43d5.png]]40 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps125.jpg]][[image:1758107327987-526.png||height="15" width="30"]]is the measured feedback value; 37 37 38 -[[image: 11_html_6c3fad4a32a3db43.png]]42 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps126.jpg]][[image:1758107354956-101.png||height="15" width="29"]]The starting address of the buffer area for setting parameters required for PID operation and saving intermediate results, occupies a total of 26 variable units in the subsequent addresses, the value range is D0 to D7974, it is best to specify the power failure retention area, which will remain after the power is OFF Set the value, otherwise the buffer area needs to be assigned value before starting the operation for the first time. The function and parameter description of each unit are described in this section; 39 39 40 -[[image:11 _html_b126b1b2673dc1f4.png]]1_html_d47cd1f59b766ed3.png]]44 +[[image:1758107478346-265.png||height="17" width="28"]]is the storage unit of the PID calculation result. Please designate [[image:1758107521183-717.png||height="20" width="33"]]as a non-battery holding area, otherwise it needs to be initialized and cleared before starting the calculation for the first time. 41 41 42 42 **Programming example** 43 43 44 -[[image:1 758108900843-990.png]]48 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps129.jpg]] 45 45 46 -The parameter description is as follows: 50 +The parameter description is as follows: [[image:1758107651055-597.png||height="20" width="289"]] 47 47 48 48 What is stored in D9 is the target value of PID adjustment, and D10 is the closed-loop feedback value. Note that D9 and D10 must be of the same dimension, such as both 0.01MPa units, or 1℃ units, etc.; 49 49 50 -A total of 26 54 +A total of 26 units of D200 to D225 are used to store the set value and process value of PID operation. These values must be set item by item before the first PID calculation; 51 51 52 52 The D130 unit is used to store the calculated control output value to control the execution of the action. 53 53 54 -The function and setting method of the parameter value of each unit about starting of [[image:11 _html_6c3fad4a32a3db43.png]]58 +The function and setting method of the parameter value of each unit about starting of [[image:1758107731016-522.png||height="19" width="37"]]are described in the following table: 55 55 56 -|**Unit**|**Features**|**Setting instructions** 57 -|[[image:11_html_6c3fad4a32a3db43.png]]|Sampling time (TS)|The setting range is 1 to 32767 (ms), but it needs to be greater than the PLC program scan period 58 -|[[image:11_html_6c3fad4a32a3db43.png]] +1|Action direction (ACT)|((( 60 + 61 + 62 + 63 + 64 +|(% style="width:83px" %)**Unit**|(% style="width:171px" %)**Features**|**Setting instructions** 65 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps131.jpg]]|(% style="width:171px" %)Sampling time (TS)|The setting range is 1 to 32767 (ms), but it needs to be greater than the PLC program scan period 66 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps132.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+1|(% style="width:171px" %)Action direction (ACT)|((( 59 59 bit0: 0 = positive action; 1 = reverse action bit3: 0 = unidirectional; 1 = bidirectional 60 60 61 61 bit4: 0 = auto-tuning does not work; 1 = auto-tuning is executed, others cannot be used. 62 62 ))) 63 -|[[image: 11_html_6c3fad4a32a3db43.png]]64 -|[[image:11 _html_6c3fad4a32a3db43.png]]65 -|[[image: 11_html_6c3fad4a32a3db43.png]]66 -|[[image: 11_html_6c3fad4a32a3db43.png]]67 -|[[image: 11_html_6c3fad4a32a3db43.png]]68 -|[[image: 11_html_6c3fad4a32a3db43.png]]69 -Recommended setting range -2000 to 71 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps133.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+2|(% style="width:171px" %)Maximum ascent rate (DeltaT)|Setting range 0 to 32000 is the threshold of integral increment 72 +|(% style="width:83px" %)[[image:1758107829220-173.png||height="15" width="27"]][[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps134.jpg]]+3|(% style="width:171px" %)Proportional gain (Kp)|Setting range 0 to 32767, note that this value is enlarged by 256 times, the actual value is Kp/256 73 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps135.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+4|(% style="width:171px" %)Integral gain (Ki)|Setting range 0 to 32767, Ki=16384Ts/Ti, Ti is the integral time 74 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps136.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+5|(% style="width:171px" %)Differential gain (Kd)|Setting range 0 to 32767, Kd≈Td/Ts, Td is the derivative time 75 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps137.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+6|(% style="width:171px" %)Filtering (C0)|Setting range 0 to 1023, integral part filtering 76 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps138.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+7|(% style="width:171px" %)Output lower limit|((( 77 +Recommended setting range -2000 to 2000 70 70 71 - {{id name="OLE_LINK630"/}}When79 +When bit3 of S3+1=0, set to 0; When bit3 of S3+1=1, set to -2000; 72 72 ))) 73 -|[[image: 11_html_6c3fad4a32a3db43.png]]74 -|[[image:11 _html_6c3fad4a32a3db43.png]]75 -|︙|︙|︙ 76 -|[[image:11 _html_6c3fad4a32a3db43.png]]81 +|(% style="width:83px" %)[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps139.jpg]][[image:1758107829220-173.png||height="15" width="27"]]+8|(% style="width:171px" %)Output upper limit|Recommended setting value 2000 82 +|(% style="width:83px" %)[[image:1758107829220-173.png||height="15" width="27"]][[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps140.jpg]]+9|(% style="width:171px" %)Reserved|Reserved 83 +|(% style="width:83px" %)︙|(% style="width:171px" %)︙|︙ 84 +|(% style="width:83px" %)[[image:1758107829220-173.png||height="15" width="27"]][[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps141.jpg]]+25|(% style="width:171px" %)Reserved|Reserved 77 77 78 78 **Auto tuning example** 79 79 80 -(% style="text-align:center" %) 81 -[[image:11_html_c64303b9c6a47ae9.png||class="img-thumbnail"]] 88 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps285.jpg]] 82 82 83 83 **✎Note:** 84 84 85 -● 92 +● When multiple instructions are used, the device number of (d) cannot be repeated. 86 86 87 -● 94 +● During the execution of auto-tuning, the (s3) parameter space cannot be modified. 88 88 89 -● 96 +● The instruction occupies 26 point devices from the device specified in (s3). 90 90 91 -● 98 +● PID instruction can be used multiple times in the program and can be executed at the same time, but the variable area used in each PID instruction should not overlap; it can also be used in step instructions, jump instructions, timing interrupts, and subroutines, in this case When executing the PID instruction, the (s3)+9 cache unit must be cleared in advance. 92 92 93 -● 100 +● The maximum error of the sampling time Ts is -(1 operation cycle +1ms) +(1 operation cycle). If the sampling time Ts ≤ 1 operation cycle of the programmable controller, the following PID operation error (4D86H) will occur, and the PID operation will be executed with TS = operation cycle. In this case, it is recommended to use constant scan mode or use PID instruction in timer interrupt. 94 94 102 + 103 + 104 + 95 95 **Error code** 96 96 97 97 |**Error code**|**Content** 98 98 |4085H|When the device specified in the read application instructions (s1), (s2), (s3), (d) exceeds the range of the corresponding device. 99 99 |4086H|When the device specified in the write application instruction (s3) and (d) exceeds the range of the corresponding device. 100 -|4D80H|The sampling time is out of range. (T,,S,,≤0)101 -|4D81H|Input filter constant ( ,, ,,α) is out of range(α<0orα>1023)102 -|4D82H|The maximum ascent rate ( △T) is out of range.(△T<0or△T>1023)103 -|4D83H|The proportional gain (K //p//) is out of range.(K//p//<0)104 -|4D84H|The integral gain (K //i//) is out of range.(K//i//<0)105 -|4D85H|The differential gain (K //d//) is out of range.(K//d//<0)106 -|4D86H|The sampling time (T //s//) is less than the operation cycle.(T//s//<Scanycle)110 +|4D80H|The sampling time is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps143.png]] 111 +|4D81H|Input filter constant ([[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps144.png]]) is out of range (.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps145.png]]) 112 +|4D82H|The maximum ascent rate ([[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps146.png]]) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps147.png]] 113 +|4D83H|The proportional gain (Kp) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps148.png]] 114 +|4D84H|The integral gain (Ki) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps149.png]] 115 +|4D85H|The differential gain (Kd) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps150.png]] 116 +|4D86H|The sampling time (Ts) is less than the operation cycle.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps151.png]] 107 107 108 - **Example**118 + 109 109 110 - Seemanual.120 +== **CCPID/CCPID calculation** == 111 111 112 - == {{id name="_Toc32463"/}}{{idme="_Toc21837"/}}{{id name="_Toc31152"/}}**CCPID/CCPID calculation**==122 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps152.png]]**CCPID** 113 113 114 -**CCPID** 115 - 116 116 This instruction is used to perform PID control that changes the output value according to the amount of input change. 117 117 118 --[CCPID (s1) 126 +-[CCPID (s1) (s2) (s3) (d)] 119 119 120 120 **Content, range and data type** 121 121 122 122 |**Parameter**|**Content**|**Range**|**Data type**|**Data type (label)** 123 -|(s1)|Device number for storing the target value (SV)|-32767 124 -|(s2)|Device number for storing the measured value (PV)|-32767 125 -|(s3)|Device number for storing parameters|1 126 -|(d)|Device number for storing output value (MV)|-32767 131 +|(s1)|Device number for storing the target value (SV)|-32767 to 32767|Signed BIN 16 bit|ANY16 132 +|(s2)|Device number for storing the measured value (PV)|-32767 to 32767|Signed BIN 16 bit|ANY16 133 +|(s3)|Device number for storing parameters|1 to 32767|Signed BIN 16 bit|ANY16 134 +|(d)|Device number for storing output value (MV)|-32767 to 32767|Signed BIN 16 bit|ANY16 127 127 128 128 **Device used** 129 129 130 -|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="3" %)**Devices**|((( 131 -**Offset modification** 138 +|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="24" %)**Devices**|((( 139 +**Offset** 140 + 141 +**modification** 132 132 )))|((( 133 -**Pulse extension** 143 +**Pulse** 144 + 145 +**extension** 134 134 ))) 135 -|**D**|**R**|**SD**|**[D]**|**XXP** 136 -|(% rowspan="4" %)CCPID|Parameter 1|●|●|●| | 137 -|Parameter 2|●|●|●| | 138 -|Parameter 3|●|●|●| | 139 -|Parameter 4|●|●|●| | 147 +|**X**|**Y**|**M**|**S**|**SM**|**T(bit)**|**C(bit)**|**LC(bit)**|**HSC(bit)**|**D.b**|**KnX**|**KnY**|**KnM**|**KnS**|**T**|**C**|**D**|**R**|**SD**|**LC**|**HSC**|**K**|**H**|**E**|**[D]**|**XXP** 148 +|(% rowspan="4" %)CCPID|Parameter 1| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 149 +|Parameter 2| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 150 +|Parameter 3| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 151 +|Parameter 4| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 140 140 141 141 **Features** 142 142 143 -After setting target value (s1), measured value (s2), parameter (s3) to 155 +After setting target value (s1), measured value (s2), parameter (s3) to (s3) +12 and executing the program, the calculation result (MV) will be stored to the output according to the first sampling time (s3) in the parameter Value (d). For details, please refer to the user manual of "Wecon CC Series ccpid Function Description v1.4". 144 144 145 145 **✎Note:** 146 146 ... ... @@ -155,26 +155,23 @@ 155 155 |**Error code**|**Content** 156 156 |4085H|When the device specified in the read application instructions (s1), (s2), (s3), (d) exceeds the range of the corresponding device. 157 157 |4086H|When the device specified in the write application instruction (s3) and (d) exceeds the range of the corresponding device. 158 -|4D80H|The sampling time is out of range.(T,,S,,≤0) 159 -|4D81H|Input filter constant (Co) is out of range (Co<0 or Co≥1023) 160 -|4D82H|The maximum ascent rate (△//T//) is out of range.(△//T//<0 or △//T//>32000) 161 -|4D83H|((( 162 -The proportional gain (Kp) is out of range. Kp<0[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps287.png]] 163 -))) 164 -|((( 165 -4D84H 166 -)))|((( 167 -The integral gain (Ki) is out of range. Ki<0[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps288.png]] 168 -))) 169 -|4D85H|((( 170 -The differential gain (Kd) is out of range. Kd<0[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps289.png]] 171 -))) 172 -|4D86H|The sampling time (Ts) is less than the operation cycle.(T//s//<Scan cycle) 170 +|4D80H|The sampling time is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps153.png]] 171 +|4D81H|Input filter constant ([[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps154.png]]) is out of range ([[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps155.png]]) 172 +|4D82H|The maximum ascent rate ([[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps156.png]]) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps157.png]] 173 +|4D86H|The sampling time (Ts) is less than the operation cycle.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps158.png]] 174 +|4D87H|The proportional gain (Kp) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps159.png]] 175 +|4D88H|The integral time constant (Ti) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps160.png]] 176 +|4D89H|The differential time constant (Td) is out of range.[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps161.png]] 177 +|4D90H|The upper limit of CCPID output is less than the lower limit. 173 173 174 -** FPID/FPID calculation**179 +**Example** 175 175 176 - **FPID**181 +See "CCPID Instruction Manual". 177 177 183 +=== **11.3FPID/FPID calculation** === 184 + 185 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps162.png]]**FPID** 186 + 178 178 The function of this instruction is to adjust PID control parameters by fuzzy algorithm. 179 179 180 180 -[FPID (s) (d1) (d2) (d3)] ... ... @@ -189,14 +189,16 @@ 189 189 190 190 **Device used** 191 191 192 -|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="4" %)**Soft component**|**Offset modification**|((( 193 -**Pulse extension** 201 +|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="24" %)**Soft component**|**Offset modification**|((( 202 +**Pulse** 203 + 204 +**extension** 194 194 ))) 195 -|**D**|**R**|**SD**|**LC**|**[D]**|**XXP** 196 -|(% rowspan="4" %)FPID|Parameter 1|●|●|●|●| | 197 -|Parameter 2|●|●|●|●| | 198 -|Parameter 3|●|●|●|●| | 199 -|Parameter 4|●|●|●|●| | 206 +|**X**|**Y**|**M**|**S**|**SM**|**T(bit)**|**C(bit)**|**LC(bit)**|**HSC(bit)**|**D.b**|**KnX**|**KnY**|**KnM**|**KnS**|**T**|**C**|**D**|**R**|**SD**|**LC**|**HSC**|**K**|**H**|**E**|**[D]**|**XXP** 207 +|(% rowspan="4" %)FPID|Parameter 1| | | | | | | | | | | | | | | | |●|●|●|●| | | | | | 208 +|Parameter 2| | | | | | | | | | | | | | | | |●|●|●|●| | | | | | 209 +|Parameter 3| | | | | | | | | | | | | | | | |●|●|●|●| | | | | | 210 +|Parameter 4| | | | | | | | | | | | | | | | |●|●|●|●| | | | | | 200 200 201 201 **Features** 202 202 ... ... @@ -208,6 +208,8 @@ 208 208 |**Parameter**|**Offset address**|**Name**|**Format**|**Instruction**|**Range** 209 209 |Parameter 1|S|-|-|-|- 210 210 222 + 223 + 211 211 |(% colspan="6" %)**d1 parameter setting** 212 212 |**Parameter**|**Offset address**|**Name**|**Format**|**Instruction**|**Range** 213 213 |(% rowspan="2" %)Parameter 1|d1|(% rowspan="2" %)em domain|(% rowspan="2" %)Floating point|(% rowspan="2" %)Temperature difference|(% rowspan="2" %)>0 ... ... @@ -239,6 +239,8 @@ 239 239 |︙|︙|︙|︙|Reserved|- 240 240 |Parameter 20|d1+37|Reserved for internal use|Reserved|Reserved|- 241 241 255 + 256 + 242 242 |(% colspan="6" %)**d2 parameter setting** 243 243 |**Parameter**|**Offset address**|**Name**|**Format**|**Instruction**|**Range** 244 244 |Parameter 1|d2|Current Temperature|16-bit integer|Current test temperature|- ... ... @@ -253,6 +253,9 @@ 253 253 |d2+9 254 254 |Parameter 10|d2+10|Last temperature|16-bit integer|View usage (not operable)|- 255 255 |Parameter 11|d2+11|Reserved|16-bit integer|Reserved| 271 + 272 + 273 + 256 256 |(% colspan="6" %)**d3 parameter setting** 257 257 |**Parameter**|**Offset address**|**Name**|**format**|**Instruction**|**Range** 258 258 |Parameter 1|d3|Current Temperature|16-bit integer|Current test temperature|- ... ... @@ -287,32 +287,33 @@ 287 287 288 288 ~1. Parameter d1 289 289 290 -(% style="text-align:center" %) 291 -[[image:11_html_93e9f66475d6eb0c.png||class="img-thumbnail"]] 308 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps163.jpg]] 292 292 310 + 311 + 293 293 2. Parameter d2 294 294 295 -(% style="text-align:center" %) 296 -[[image:11_html_548b859bc5568099.png||class="img-thumbnail"]] 314 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps164.jpg]] 297 297 298 298 3. Invoke FPID 299 299 300 -(% style="text-align:center" %) 301 -[[image:11_html_599ccfa817c379fd.png||class="img-thumbnail"]] 318 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps165.jpg]] 302 302 303 - ==**CCPID instruction introduction manual** ==320 + 304 304 305 -** Backgroundand purpose**322 +=== **11.4 CCPID instruction introduction manual** === 306 306 307 - (1)Background:324 +1. [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps166.png]]**Background and purpose** 308 308 326 +**Background:** 327 + 309 309 PID (proportion, integral, derivative) controller has been the earliest practical controller for nearly a hundred years, and it is still the most widely used industrial controller. The PID controller is simple and easy to understand, and does not require precise system models and other prerequisites in use, making it the most widely used controller. 310 310 311 - (2)Purpose:330 +**Purpose:** 312 312 313 -You might not be familiar with the parameter settings in the new series of CCPID for the first time, this manual could 332 +You might not be familiar with the parameter settings in the new series of CCPID for the first time, this manual could let you quickly understand the meaning of each parameter in the CCPID and the influence on the control effect, so that you can quickly learn the CCPID. 314 314 315 -**Description of the host CCPID instruction** 334 +1. **Description of the host CCPID instruction** 316 316 317 317 **Instruction description** 318 318 ... ... @@ -319,224 +319,216 @@ 319 319 **Content, range and data type** 320 320 321 321 |**Name**|**Features**|**Bits (bits)**|**Whether pulse type**|**Instruction format**|**Step count** 322 -|CCPID|PID Operation|16|No|CCPID [[image: 11_html_253eb1176b58e989.png]]11_html_80fccb1046bf8776.png]]11_html_8760537828f7beaf.png]]11_html_8b4fbd61f8ea9808.png]]|9341 +|CCPID|PID Operation|16|No|CCPID [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps167.jpg]][[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps168.jpg]][[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps169.jpg]][[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps170.jpg]]|9 323 323 324 -|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan=" 3" %)**Devices**|**Offset modification**|**Pulse extension**325 -|**D**|**R**|**SD**|**[D]**|**XXP** 326 -|(% rowspan="4" %)CCPID|Parameter 1|●|●|●| | 327 -|Parameter 2|●|●|●| | 328 -|Parameter 3|●|●|●| | 329 -|Parameter 4|●|●|●| | 343 +|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="24" %)**Devices**|**Offset modification**|**Pulse extension** 344 +|**X**|**Y**|**M**|**S**|**SM**|**T(bit)**|**C(bit)**|**LC(bit)**|**HSC(bit)**|**D.b**|**KnX**|**KnY**|**KnM**|**KnS**|**T**|**C**|**D**|**R**|**SD**|**LC**|**HSC**|**K**|**H**|**E**|**[D]**|**XXP** 345 +|(% rowspan="4" %)CCPID|Parameter 1| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 346 +|Parameter 2| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 347 +|Parameter 3| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 348 +|Parameter 4| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 330 330 331 331 **Device used** 332 332 333 -[[image: 11_html_954290ac172c672b.jpg]]352 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps171.png]]is the target value (SV) of PID control; 334 334 335 -[[image: 11_html_31f47ac5eec30067.jpg]]354 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps172.png]]is the measured feedback value (PV); 336 336 337 -[[image: 11_html_6dcdd8fc88703a47.jpg]]356 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps173.png]]is the start address of the buffer area for setting parameters required for PID operation and saving intermediate results, occupying a total of 52 variable units of subsequent addresses (recommended to reserve 100 continuous spaces).The value range is D0 to D7,948, it is better to specify power failure retention, and the setting value remains after power supply is off. Otherwise,the buffer needs to be assigned value before starting the calculation for the first time. The function and parameter description of each unit are described in this section; 338 338 339 -[[image: 11_html_7e06d96423d5de52.jpg]]358 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps174.png]]is the storage unit (MV) of the PID calculation result. Please specify it as a non-battery retentive area, otherwise it needs to be initialized and cleared before the first start of calculation. 340 340 341 -(% style="text-align:center" %) 342 -[[image:11_html_8eeef07485b91193.jpg||class="img-thumbnail"]] 360 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps175.png]] 343 343 344 -**Programming example** 362 +1. **Programming example** 345 345 346 346 The parameter description is as follows: 347 347 348 -In D9, the target value of PID adjustment 366 +In D9, the target value of PID adjustment is stored, and D10 is the closed-loop feedback value. Note that D9 and D10 must be of the same dimension, such as both 0.01MPa units, or 1℃ units, etc.; 349 349 350 -A total of 52 units of D200 51are used to store the set value and process value of PID operation. These values must be set item by item before the first PID calculation;368 +A total of 52 units of D200 to D224 are used to store the set value and process value of PID operation. These values must be set item by item before the first PID calculation; 351 351 352 352 D130 unit is used to store the calculated control output value to control the execution of the action. 353 353 354 -The functions and setting methods of the parameter values of each unit used by [[image: 11_html_6dcdd8fc88703a47.jpg]]372 +The functions and setting methods of the parameter values of each unit used by [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps176.png]]are described in the following table: 355 355 356 -[[image: 11_html_6dcdd8fc88703a47.jpg]] to [[image:11_html_6dcdd8fc88703a47.jpg]]374 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps177.png]] to [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps178.png]]+14 is the parameter range that can be set (parameters set when CCPID is executed). 357 357 358 -[[image: 11_html_6dcdd8fc88703a47.jpg]]11_html_6dcdd8fc88703a47.jpg]]376 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps179.png]]+15 to [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps180.png]]+21 is the space used internally by CCPID control. 359 359 360 -[[image: 11_html_6dcdd8fc88703a47.jpg]]11_html_6dcdd8fc88703a47.jpg]]378 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps181.png]]+22 to [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps182.png]]+51 is the parameter space used in the auto-tuning process. 361 361 362 362 |**Unit**|**Features**|**Setting instructions**|**Supplement** 363 -| |Sample 381 +| |Sample time (TS)|The set range is 1 to 32,767 (ms), but greater than PLC program scan cycle.|It is how often the instruction calculates and updates the output value (MV). When TS is less than one scan time, PID instruction is executed with one scan time and alarm 4D86H. When TS ≤ 0, alarm 4D80H and no execution. 364 364 |+1|Action direction (ACT)|((( 365 -bit0: 383 +bit0: 0=positive action; 1=reverse action bit2: auto-tuning transition zone switch. 0=not open;1=open 366 366 367 367 bit3: 0=unidirection; 1=bidirection 368 368 369 -Bit4: 387 +Bit4: 0=auto-tuning does not execute; 1=execute auto-tuning 370 370 371 -[Bit6:0=Two-stage auto-tuning does not execute. 389 +[Bit6:0=Two-stage auto-tuning does not execute. 1=Execute two-stage auto-tuning (bit4 must be set to 1). 372 372 373 -bit7: 0=Three-stage auto-tuning does not execute. 1=Execute three-stage 391 +bit7: 0=Three-stage auto-tuning does not execute. 1=Execute three-stage auto-tuning (bit4 must be set to 1 )] 374 374 375 375 The Others cannot be used. 376 376 )))|((( 377 -bit0: Positive action: similar heating system, when the temperature is lower than the set value, increases 395 +bit0: Positive action: similar heating system, when the temperature is lower than the set value, increases the output ; Reverse action: similar cooling system, when the temperature is greater than the set value, increases the output. 378 378 379 -bit2: Self-tuning transition zone switch. 397 +bit2: Self-tuning transition zone switch. There is a transition zone size of 1.5℃ when opened. 380 380 381 -bit3: Bidirection indicates that outputs 399 +bit3: Bidirection indicates that outputs the positive and negative values to the heating system or the cooling system to control two external systems by one PID. 382 382 383 -bit4: 401 +bit4: **✎**When bit4=1 and bit6 and bit7 are not 1, auto-tuning is not executed. **✎**When bit4=0 and one of bit6 and bit7 is 1, auto-tuning is not executed. **✎**When bit4=1 and bit6 and bit7 are both 1, auto-tuning is executed 384 384 ))) 385 -|+2|Filter coefficient|The first-order inertia filter of feedback amount (0 403 +|+2|Filter coefficient|The first-order inertia filter of feedback amount (0 to 100%) has a range of 0 to100|When the value is greater than or equal to 100, it will be executed as 0, that is, no filtering will be executed; 386 386 |+3|Proportional gain(Kp)|Set range: 0 to 30,000[%]|Overrun error 4D87H 387 -|+4|Integration time (Ti)|Ti is 405 +|+4|Integration time (Ti)|Ti is integration time, and the range is 0 to 3,600 (s)|Overrun error 4D88H 388 388 |+5|Differential time (Td)|Td is derivative time, and the range is 0 to 1,000 (s)|Overrun error 4D89H 389 -|+6|Working interval|Operating temperature setting enabled 390 -|+7|Output low 391 -Range: -10,000 407 +|+6|Working interval|Operating temperature setting enabled by PID (0 indicates no effect) The range is 0 to 1,000|It is recommended to be greater than 5°C, that is, 50 (precision 0.1°C). If it exceeds the range, the boundary value will be taken. 408 +|+7|Output low limit|((( 409 +Range: -10,000 to 10,000. 392 392 393 -Recommended setting range: -2,000 or 0 (when S3+1 bit3=0, the lower limit 411 +Recommended setting range: -2,000 or 0 (when S3+1 bit3=0, the lower limit = 0; 394 394 395 -when bit3=1, the lower limit 413 +when bit3=1, the lower limit = -2,000) 396 396 )))|((( 397 397 ~1. Self-tuning initialization: 398 398 399 -① Unidirection 417 +① Unidirection control: the lower limit is 0; 400 400 401 -② 419 +② Bidirection control: If the lower limit is greater than 0, adjust the lower limit to 0; if the upper limit and the lower limit are equal to 0, the default lower limit is -2,000. **✎**Note: If set to -2,000, and the output value (MV) is less than -2,000, it will output -2,000. 402 402 403 -2. During the control process, the lower limit 421 +2. During the control process, the lower limit is dynamically adjustable. If the lower limit is greater than or equal to the upper limit, error 4D90H will be reported. 404 404 ))) 405 405 |+8|Output upper limit|((( 406 -Value range: -10,000 424 +Value range: -10,000 to 10,000. 407 407 408 408 Recommended setting value is 2,000 409 409 )))|((( 410 410 ~1. Self-tuning initialization: 411 411 412 -① Unidirection 430 +① Unidirection control: If the upper limit is less than 0, the default upper limit is 2,000; 413 413 414 -② 432 +② Bidirection control: If the upper limit is less than 0, adjust the upper limit to 0; if the upper limit and the lower limit are equal to 0, the default upper limit is -2,000. **✎**Note: If set to -2,000 and the output value (MV) is greater than -2,000, it will output 2,000. 415 415 416 -2. During the control process, the upper limit 434 +2. During the control process, the upper limit is dynamically adjustable. If the lower limit is greater than or equal to the upper limit, error 4D90H will be reported. 417 417 ))) 418 418 |+9|Mode setting|((( 419 -0: Overshoot 437 +0: Overshoot allowed 420 420 421 -1: Slight 439 +1: Slight overshoot or no overshoot 422 422 423 423 2: Dynamic setting 424 424 )))|((( 425 -0:Overshoot 443 +0:Overshoot allowed (ukd = 100) 426 426 427 -1: Slight 445 +1: Slight overshoot or no overshoot mode (ukd = 300) 428 428 ))) 429 429 |+10|((( 430 430 Scale factor 431 431 432 432 (ukp) 433 -)))|Typically 1to 500.|When the value is less than or equal to 0, or greater than 500, the boundary value will be taken.434 -|+11|Integral coefficient (uki)|Typically 435 -|+12|Differential coefficient (ukd)|Typically 436 -|+13|Maximum ascent rate (DeltaT)|The range is 0 437 -|+14|Filtering (C0)|The range is 0 438 -|+15|(% rowspan="3" %)reserved for internal control|(% rowspan="3" %)Internal control space 451 +)))|Typically sets value to 100 (default 100) [enabled when S3+9 is set to 2].The range is 1 to 500.|When the value is less than or equal to 0, or greater than 500, the boundary value will be taken. 452 +|+11|Integral coefficient (uki)|Typically sets value to 50 (default 50) [enabled when S3+9 is set to 2]. The range is 1 to 300.|When the value is less than or equal to 0, or greater than 300, the boundary value will be taken. 453 +|+12|Differential coefficient (ukd)|Typically sets value to 50 (default 100. 300 to 400 can be set when slight overshoot is required) [Enable when S3+9 is set to 2]. The range is 1 to 500.|When the value is less than or equal to 0, or greater than 500, the boundary value will be taken. 454 +|+13|Maximum ascent rate (DeltaT)|The range is 0 to 32,000, which is the threshold of integral increment|Overrun error 4D82H 455 +|+14|Filtering (C0)|The range is 0 to 1,023, integral part filtering|Overrun error 4D81H 456 +|+15|(% rowspan="3" %)reserved for internal control|(% rowspan="3" %)Internal control space occupation|(% rowspan="3" %) 439 439 |┆ 440 440 |+21 441 -|+22|(% rowspan="3" %)used 459 +|+22|(% rowspan="3" %)used space for self-tuning|(% rowspan="3" %)New self-tuning space for internal use|(% rowspan="3" %) 442 442 |┆ 443 443 |+51 444 444 445 - 1)The auto-tuning process occupies the space of S3+22 to463 +The auto-tuning process occupies the space of S3+22 to S3+51. When the auto-tuning is successful, the adjusted parameters will be written into the space of S3+2 to S3+21. 446 446 447 -2 )+2 filter coefficient α: Processing465 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps183.png]]+2 filter coefficient α: Processing in first-order inertial filter 448 448 449 449 Formula: **T,,now,,=(100-α)×T,,α,,+α×T,,old,,** 450 450 451 -T,,α ,,is the currently measured temperature. T,,old ,,is the temperature that participated in the PID calculation last time. (If there is a temperature with a small overshoot but a long stabilization time, the parameter can be set to 80, and analyze the specific problems in detail)469 +T,,α ,,is the currently measured temperature. T,,old ,,is the temperature that participated in the PID calculation last time. T,,now ,,is the temperature used for the current PID calculation. α is the filter coefficient (when α=0, no filtering is performed, and the range of α is 0 to 100. 452 452 453 - 3)+6workrange:Twork(example:170represents17℃)471 +(If there is a temperature with a small overshoot but a long stabilization time, the parameter can be set to 80, and analyze the specific problems in detail) 454 454 455 -(% style="text-align:center" %) 456 -[[image:11_html_7ab814bb49fffa5a.gif||class="img-thumbnail"]] 473 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps184.png]]+6 work range: Twork(example: 170 represents 17℃) 457 457 458 - 4) +9 workingde:475 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps185.jpg]] 459 459 477 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps186.png]]+9 working mode: 478 + 460 460 0: Working mode that allows overshoot 461 461 462 -1: Slight 481 +1: Slight overshoot or no overshoot working mode 463 463 464 -2: Custom settings; to achieve by setting +10, +11, +12 three coefficients. 483 +2: Custom settings; to achieve by setting [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps187.png]]+10, [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps188.png]]+11, [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps189.png]]+12 three coefficients. 465 465 466 -5 )+1 bit2 self-tuning transition zone switch: (upper485 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps190.png]]+1 bit2 self-tuning transition zone switch: (upper limit 1℃, low limit 0.5℃) 467 467 468 -The transition zone description 487 +* The transition zone description in forward control: 469 469 470 -(% style="text-align:center" %) 471 -[[image:11_html_d90c24627566bf2f.gif||class="img-thumbnail"]] 489 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps191.png]] 472 472 473 -In 491 +In the heating process, when PV≤SV+1℃, 100% power output; when PV>SV+1℃, no output. 474 474 475 -In the cooling process, when PV<SV-0.5℃, 100% power 493 +In the cooling process, when PV<SV-0.5℃, 100% power output; When PV≥SV-0.5℃, no output. 476 476 477 -The transition zone description 495 +* The transition zone description in reverse control: 478 478 479 -(% style="text-align:center" %) 480 -[[image:11_html_d3c25044a54c62ce.gif||class="img-thumbnail"]] 497 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps192.png]] 481 481 482 -In the cooling process, when PV≥SV-1℃, 100% power 499 +In the cooling process, when PV≥SV-1℃, 100% power output; when PV<SV-1℃, no output. 483 483 484 -In the heating process, when PV>SV+0.5℃, 100% power 501 +In the heating process, when PV>SV+0.5℃, 100% power output; When PV≤SV+0.5℃, no output. 485 485 486 -The transition zone description 503 +* The transition zone description in bidirectional control: 487 487 488 -(% style="text-align:center" %) 489 -[[image:11_html_9eb35607c95b1580.gif||class="img-thumbnail"]] 505 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps193.png]] 490 490 491 491 In the heating process, when PV≤SV+1℃, 100% power heating output; when PV>SV+1℃, 100% power cooling output. 492 492 493 493 In the cooling process, when PV<SV-0.5℃, 100% power heating output. When PV≥SV-0.5℃, 100% power cooling output 494 494 495 -**Programming case** 511 +1. **Programming case** 496 496 497 497 **CCPID application configuration** 498 498 499 - (1)Parameter setting515 +* Parameter setting 500 500 501 -(% style="text-align:center" %) 502 -[[image:11_html_36a152ee534a7f24.png||class="img-thumbnail"]] 517 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps194.jpg]] 503 503 504 - (2)CCPID control process setting519 +* CCPID control process setting 505 505 506 -(% style="text-align:center" %) 507 -[[image:11_html_51d50fa8b154baca.png||class="img-thumbnail"]] 521 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps195.jpg]] 508 508 509 -(% style="text-align:center" %) 510 -[[image:11_html_66c8a636f6176c1f.png||class="img-thumbnail"]] 523 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps196.jpg]] 511 511 512 - (3)Bidirection control525 +* Bidirection control 513 513 514 -(% style="text-align:center" %) 515 -[[image:11_html_234093eac2fe184d.png||class="img-thumbnail"]] 527 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps197.jpg]] 516 516 517 517 **✎Note:** 518 518 519 -~1. CCPID is a special instruction for operation control. CCPID operation will be executed only after the sample 531 +~1. CCPID is a special instruction for operation control. CCPID operation will be executed only after the sample time is reached. 520 520 521 521 2. There is no limit to the number of times the CCPID instruction can be used, but+51 cannot be repeated. 522 522 523 523 3. Before CCPID instruction is executed, CCPID parameters need to be set. 524 524 537 +1. 525 525 **Case analysis** 526 526 527 -** (1)Control requirements**540 +**Control requirements ** 528 528 529 529 The control environment of this example is a kettle. The configuration is controlled by PLC-5V2416 host with 4PT module, and PI8070 screen is used for data storage and process curve viewing. 530 530 531 -* *(2)Sample program**544 +* **Sample program** 532 532 533 -(% style="text-align:center" %) 534 -[[image:11_html_f0a22955a8da7129.png||class="img-thumbnail"]] 546 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps198.jpg]] 535 535 536 -(% style="text-align:center" %) 537 -[[image:11_html_ad08c65bd672c66e.png||class="img-thumbnail"]] 548 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps199.jpg]] 538 538 539 -* *(3)Parameter description**550 +* **Parameter description** 540 540 541 541 |**PLC device**|**Control instructions** 542 542 |M0|Set auto tuning ... ... @@ -544,83 +544,228 @@ 544 544 |M2|CCPID operating status 545 545 |Y0|Pulse output with adjustable pulse width 546 546 |D0|Temperature measured value 547 -|D1|Temperature setting 548 -|D100|sample 558 +|D1|Temperature setting value 559 +|D100|sample time 549 549 |D101|Control detail settings 550 550 |D102|First-order inertial filter coefficient 551 551 |D106|Working interval 552 -|D109| Operating563 +|D109|Working mode 553 553 554 -** (4)Parameter control effect description**565 +1. **Parameter control effect description** 555 555 556 - 1)Boiling water experiment567 +* **Boiling water experiment** 557 557 558 - ①Auto-tuning process and control process (no transition zone setting), take two-stage auto-tuning as an example569 +1. Auto-tuning process and control process (no transition zone setting), take two-stage auto-tuning as an example 559 559 560 -(% style="text-align:center" %) 561 -[[image:11_html_9149b1e837158a17.gif||class="img-thumbnail"]] 571 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps200.png]] 562 562 563 563 Figure 1 Auto-tuning process curve without transition zone 564 564 565 565 When the control system is a single temperature control system or a system where environmental interference does not cause large fluctuations. Generally the automatic tuning without transition zone is selected, so that the self-tuning process can be completed more quickly than the method with transition zone. 566 566 567 - ②Self-tuning process and control process (transition zone setting)577 +1. Self-tuning process and control process (transition zone setting) 568 568 569 -(% style="text-align:center" %) 570 -[[image:11_html_a1e8ad7a31bb04af.gif||class="img-thumbnail"]] 579 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps201.png]] 571 571 572 572 Figure 2 Self-tuning process curve with transition zone 573 573 574 -It is more suitable in a two-way control system 583 +It is more suitable in a two-way control system with transition zone self-tuning process. The transition zone has a range of 1.5°C. The upper limit is 1°C, and the lower limit is 0.5°C. 575 575 576 - 2)Difference in working585 +* **Difference in working interval setting** 577 577 578 -(% style="text-align:center" %) 579 -[[image:11_html_4140432ce11883ad.gif||class="img-thumbnail"]] 587 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps202.png]] 580 580 581 581 Figure 3 Process curve under different working interval parameters 582 582 583 -(% style="text-align:center" %) 584 -[[image:11_html_f742d80c8cc95f35.gif||class="img-thumbnail"]] 591 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps203.png]] 585 585 586 586 Figure 4 Process curve without different working interval parameters (heating process diagram) 587 587 588 588 It can be seen from the partially enlarged graph that the parameters of the working interval have a certain influence on the overshoot and the stable time. In the case of allowing overshoot, setting the working interval parameters can make the overshoot smaller. This is because the deviation E of PID starting to work is relatively small, and the integration accumulation will not quickly saturate. 589 589 590 - 3)Result of filter coefficient setting597 +* **Result of filter coefficient setting** 591 591 592 -(% style="text-align:center" %) 593 -[[image:11_html_815ec6c129ae3891.gif||class="img-thumbnail"]] 599 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps204.png]] 594 594 595 595 Figure 5 Process curve under different filtering parameters 596 596 597 -The figure above 603 +The figure above is the experimental result under the small overshoot coefficient, the sample time is 1s. The coefficients of the first-order inertial filtering are (20, 50, 70, 80, 90). After adding the inertia coefficient, the stability time of system control is greatly accelerated, and it is increased by about 6 minutes for the boiling water experiment. The overshoot is about 1.2°C to 1.7°C. 598 598 599 -Therefore, the introduction of first-order inertial filtering could greatly improve the PID environment where the temperature fluctuates to a certain extent 605 +Therefore, the introduction of first-order inertial filtering could greatly improve the PID environment where the temperature fluctuates to a certain extent and increase stabilization time. 600 600 601 -**✎Note: 607 +**✎Note:** This parameter of filter coefficient is helpful for systems with not very large hysteresis or the control effect of the phenomenon that the control amount fluctuates back and forth has been greatly improved. 602 602 603 - 4)The difference in mode selection609 +* **The difference in mode selection** 604 604 605 605 0: Overshoot allowed(ukd = 100) 606 606 607 607 1: Small overshoot or no overshoot (ukd = 300) 608 608 609 -(% style="text-align:center" %) 610 -[[image:11_html_3a7b42c8f4672ce4.gif||class="img-thumbnail"]] 615 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps205.png]] 611 611 612 612 Figure 6 Process curves in different working modes 613 613 614 -When selecting mode 1 (small overshoot or no overshoot), the stable temperature may 619 +When selecting mode 1 (small overshoot or no overshoot), the stable temperature may be slightly higher than the set temperature (fluctuates above the set temperature). 615 615 616 - 5)The function621 +* The function of the coefficient 617 617 618 -(% style="text-align:center" %) 619 -[[image:11_html_74a7527eace55103.gif||class="img-thumbnail"]] 623 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps206.png]] 620 620 625 +Figure 7 Process curve under dynamic setting 621 621 622 - **11.6LAGCDLLarge time-delaytemperature controlinstruction**627 +When selecting working mode 2, there are three corresponding adjustable parameters: ukp[S3+10], uki[S3+11], ukd[S3+12]. Usually, the default parameters can be used for ukp and uki. Adjust the value of ukd could achieve the control effect. 623 623 629 +Ukp is adjusted when the value of Kp reaches the maximum value, and the default value is usually 100. 630 + 631 +Uki is adjusted when periodic oscillations occur. Gradually increase the value of uki to track the control effect. 632 + 633 + 634 + 635 +=== **11.5 CCPIN_SHT operation** === 636 + 637 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps207.png]]**CCPIN_SHT** 638 + 639 +This instruction is used to perform PID control that changes the output value according to the variation of the input. 640 + 641 +-[CCPID_SHT (s1) (s2) (s3) (d)] 642 + 643 +**Content, range and data type** 644 + 645 +|**Parameter**|**Content**|**Range**|**Data type**|**Data type (label)** 646 +|(s1)|The device number that stores the target value (SV)|-32767 to 32767|Signed BIN 16 bit|ANY16 647 +|(s2)|The device number that stores the measured value (SV)|-32767 to 32767|Signed BIN 16 bit|ANY16 648 +|(s3)|The device number that stores parameters|1 to 32767|Signed BIN 16 bit|ANY16 649 +|(d)|The device number that stores the output value (SV)|-32767 to 32767|Signed BIN 16 bit|ANY16 650 + 651 +**Device used** 652 + 653 +|(% rowspan="2" %)**Instruction**|(% rowspan="2" %)**Parameter**|(% colspan="24" %)**Devices**|((( 654 +**Offset** 655 + 656 +**modification** 657 +)))|((( 658 +**Pulse** 659 + 660 +**extension** 661 +))) 662 +|**X**|**Y**|**M**|**S**|**SM**|**T(bit)**|**C(bit)**|**LC(bit)**|**HSC(bit)**|**D.b**|**KnX**|**KnY**|**KnM**|**KnS**|**T**|**C**|**D**|**R**|**SD**|**LC**|**HSC**|**K**|**H**|**E**|**[D]**|**XXP** 663 +|(% rowspan="4" %)CCPID_SHT|Parameter 1| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 664 +|Parameter 2| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 665 +|Parameter 3| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 666 +|Parameter 4| | | | | | | | | | | | | | | | |●|●|●| | | | | | | 667 + 668 +**Features** 669 + 670 +This instruction is to complete the temperature control operation, used to control the parameters of the closed-loop control system. 671 + 672 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps208.png]] is the target value of CCPID SHT control (SV). 673 + 674 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps209.png]] is the measured feedback value (PV). 675 + 676 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps210.png]] is the start address of the cache where the parameters required by CCPID_SHT operation and intermediate results are saved, 677 + 678 +occupying a total of 36 variable units of subsequent addresses. The value range is from D0 to D7946 or from R0 to R29964. It is better to specify power failure retention, and the setting value remains after power supply is off. Otherwise, the cache needs to be assigned value before starting the calculation for the first time. The function and parameter description of each unit are described in this section. 679 + 680 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps211.png]] is the storage unit of the CCPID_SHT calculation result. Please specify it as a non-battery retentive area, otherwise it needs to be initialized and cleared before the first start of calculation. 681 + 682 +**Programming example** 683 + 684 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps212.png]] 685 + 686 +The parameter description is as follows: 687 + 688 +The target value of CCPID_SHT adjustment is stored in D1, and D0 is the closed-loop feedback value. Note that D0 and D9 must be of the same dimension, such as both 0.01MPa units, or 1℃ units, etc.. 689 + 690 +A total of 36 units of D1000 to D1035 are used to store the set value and process value of CCPID_SHT operation. These values must be set item by item before the first CCPID_SHT calculation. 691 + 692 +D100 unit is used to store the calculated control output value to control the execution of the action. 693 + 694 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps213.png]]The functions and setting methods of the parameter values of each unit at the beginning are described in the table below: 695 + 696 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps214.png]] to [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps215.png]]+15 is the parameter range that can be set (parameters set when CCPID_SHT is executed). 697 + 698 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps216.png]]+2 to [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps217.png]]+31 is the parameter space used in the self-tuning process. (This space is multiplexed with the parameter space during control) 699 + 700 + 701 + 702 +The functions and setting methods of the parameter values of each unit started by [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps218.png]] are described in the following table: 703 + 704 +|**Unit**|**Function**|**Description** 705 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps219.png]]|Sampling time (TS)|Range: 1 to 32767 (ms). It must be longer than PLC program scan cycle. 706 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps220.png]]+1|Control flag bit|((( 707 +bit0: 0=Forward action; 1=Reverse action 708 + 709 +bit3: 0=one-way; 1=two-way 710 + 711 +bit4: 0=Self-tuning does not act; 1=Perform self-tuning and the others are not available. 712 + 713 +bit6: 0=Two-segment self-tuning does not act; 1=Perform two-segment self-tuning (bit4 must set to 1) 714 + 715 +bit7: 0=Three-segment self-tuning does not act; 1=Perform three-segment self-tuning (bit4 must set to 1) 716 + 717 +Bit15: The instruction initialization flag bit. When initialization is complete, it is set to 1. 718 +))) 719 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps221.png]]+2|Maximum rate of increase (DeltaT)|Range: 0 to 32000. Threshold of integral increment 720 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps222.png]]+3|Proportional gain (Kp)|Range: 0 to 32767. This value is magnified 256 times and the actual value is Kp/256. 721 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps223.png]]+4|Integral gain (Ki)|Range: 0 to 32767, Ki=16384Ts/Ti,Ti is integral time 722 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps224.png]]+5|Differential gain (Kd)|Range: 0 to 32767, Kd≈Td/Ts, Td is differential time 723 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps225.png]]+6|Filter constant (Co)|Range: 0 to 1023, Integral partial filtering. 724 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps226.png]]+7|Output lower limit|Recommended setting range: -2000 to 2000 725 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps227.png]]+8|Output upper limit|Recommended setting value: 2000. When the upper and lower limits are both 0, the upper limit becomes 2000 and the lower limit becomes 0. 726 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps228.png]]+9|Reserved|Reserved for internal use 727 +|┇|┇|┇ 728 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps229.png]]+35|Reserved|Reserved for internal use 729 + 730 +Parameter space corresponding to the self-tuning time 731 + 732 +|**Unit**|**Function**|**Description** 733 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps230.png]]|Sampling time (TS)|Range: 1 to 32767 (ms). It must be longer than PLC program scan cycle. 734 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps231.png]]+1|Control flag bit|((( 735 +bit0: 0=Forward action; 1=Reverse action 736 + 737 +bit3: 0=one-way; 1=two-way 738 + 739 +bit4: 0=Self-tuning does not act; 1=Perform self-tuning and the others are not available. 740 + 741 +bit6: 0=Two-segment self-tuning does not act; 1=Perform two-segment self-tuning (bit4 must set to 1) 742 + 743 +bit7: 0=Three-segment self-tuning does not act; 1=Perform three-segment self-tuning (bit4 must set to 1) 744 + 745 +Bit15: This instruction initializes the flag bit. When initialization is complete, the position is set to 1. 746 +))) 747 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps232.png]]+2|Sampling time of PID running after self-tuning|Setting range: 1 to 32767 ms(). When Ts≦0, Ts=3000 748 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps233.png]]+3|Coefficient ukp for PID parameter calculation|Setting range: 0 to 500. When ukp≦0, ukp=100; When ukp≧500, ukp=500. 749 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps234.png]]+4|Coefficient uki for PID parameter calculation|Setting range: 0 to 32767. When uki≦0, uki=50. 750 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps235.png]]+5|Coefficient ukd for PID parameter calculation|Setting range: 0 to 32767. When ukd≦0, ukd=50. 751 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps236.png]]+6|Reserved|Reserved 752 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps237.png]]+7|Output lower limit|Recommended setting range: -2000 to 2000 753 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps238.png]]+8|Output upper limit|Recommended setting value: 2000. When the upper and lower limits are both 0, the upper limit becomes 2000 and the lower limit becomes 0. 754 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps239.png]]+9|Reserved|Reserved for internal use 755 +|┇|┇|┇ 756 +|[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps240.png]]+35|Reserved|Reserved for internal use 757 + 758 +**Error code** 759 + 760 +|**Error code**|**Content** 761 +|4085H|Read application instruction (S1), (S2), (S3) and (d) output results exceed the range of device. 762 +|4086H|The devices specified in write application instruction (S3) and (d) exceed the range of the corresponding device. 763 +|4DB0H|Sampling time (Ts) exceeds the range the object (Ts≦0) 764 +|4DB1H|Output filter constant (Co) exceeds the range the object (Co<0 or Co>1023) 765 +|4DB2H|Maximum rate of increase (DeltaT) exceeds the range the object (deltaT<0 or deltaT>32000) 766 +|4DB3H|Proportional gain (Kp) exceeds the range the object (Kp≦0) 767 +|4DB4H|Integral gain (Ki) exceeds the range the object (Ki≦0) 768 +|4DB5H|Differential gain (Kd) exceeds the range the object (Kd≦0) 769 +|4DB6H|Sampling time (Ts) < operation cycle 770 + 771 +**Example** 772 + 773 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps241.png]] 774 + 775 +[[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps242.png]] 776 + 777 +=== 778 +**11.6 LAGCDL Large time-delay temperature control instruction** === 779 + 624 624 [[image:file:///C:\Users\Administrator\AppData\Local\Temp\ksohtml11524\wps243.png]]**LAGCDL** 625 625 626 626 This instruction is used to perform large time-delay system temperature control that changes the output value according to changes in the input.
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