10 Troubleshooting

Last modified by Wecon on 2025/09/03 21:03

Alarm and Fault during Startup

Position Control Mode

During startupFaultReasonSolution

Connect control power

L1C/L2C and main

power L1/ L2 and L3.

The LED display or green indicator is off (bus voltage indicator)

L1C and L2C are not

well connected

Re-wiring: connect L1C / L2C cable with the socket.

The control power

voltage is abnormal.

Measure AC voltage between L1C and L2C
The Servo drive is faultyContact an agent or Wecon customer service.
LED display Er.xxRefer to 7.2 Faults and Alarms information, find the cause and troubleshoot.

Set the S-ON 

signal to ON.

Shaft of Servo Motor is in free running status.The S-ON signal is invalid.Check whether the Servo enable signal is set and the terminal logic is valid.
Selection of control mode is incorrect.Check P0-1 value
LED display Er.xxRefer to 7.2 Faults and Alarms information, find the cause and troubleshoot.

Input position

reference

Servo Motor does not rotate.

Input reference pulse

counter (U0-09) is 0.

Position reference is not entered:

Whether DI_3 is set as forward drive prohibition or DI_4 is set as reverse drive prohibition.

Check if the DI command pulse inhibit function set by accident.

Servo motor jitters at low speedMotor speed is not steady.The gain is set improperly.Adjust the gain
Motor shaft vibrates left and right.

The load inertia ratio

is too large.

Perform inertia auto-tuning and then perform automatic gain tuning.

Servo system runs

normally.

Positioning inaccurate

Unsatisfactoryposition

deviation generated.

The pulse received(U0-09) is not consistent with the actual position machine.

Whether the equipment is vibrating, adjust by gain.

Check the coupling at the motor shaft locked well.

Speed Control Mode

During StartupFaultCauseSolution

Connect control power

 L1C/L2C and main

power L1/ L2 and L3.

The LED display or green indicator is off

(bus voltage indicator)

L1C and L2C are

not well connected

Re-wiring: connect L1C / L2C cable with the socket.

The control power

voltage is abnormal.

Measure AC voltage between L1C and L2C

The Servo drive

is faulty

Contact an agent or Wecon customer service.
LED display Er.xx

Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot.

Set the S-ON

signal to ON.

Shaft of Servo Motor

is in free running

status.

The S-ON signal is invalid.Check whether the Servo enable signal is set and the terminal logic is valid.

Selection of control

mode is incorrect.

Check P0-1 value
LED display Er.xxRefer to 7.2 Faults and Alarms information, find the cause and troubleshoot.

Input speed

reference

Servo motor does not

rotate or the speed is

not as expected

Speed reference

(U0-03) is 0.

The analog interface wiring is incorrect. Refer to Chapter 4 for correct wiring. No speed reference:

Whether DI_3 is set as forward drive prohibition or DI_4 is set as reverse drive prohibition.

Whether the reference pulse inhibit input function of DI is used.

Check if the P1-1 speed reference source setting is correct.

When using the internal speed reference, check if P1-2 internal speed command is 0.

Servo motor jitters

at low speed

Motor speed is

not steady.

The load inertia

ratio is too large.

Adjust the gain

Motor shaft vibrates

left and right.

The load inertia

ratio is too large.

perform inertia auto-tuning and then perform automatic gain tuning

Torque Control Mode

During StartupFaultCauseSolution
Connect control power L1C/L2C and main power L1/ L2 and L3.The LED display or green indicator is off (bus voltage indicator)L1C and L2C are not well connectedRe-wiring: connect L1C / L2C cable with the socket.
The control power voltage is abnormal.Measure AC voltage between L1C and L2C
The Servo drive is faultyContact an agent or Wecon customer service.
LED display Er.xxRefer to 7.2 Faults and Alarms information, find the cause and troubleshoot.
Set the S-ON signal to ON.Shaft of Servo Motor is in free running status.The S-ON signal is invalid.Check whether the Servo enable signal is set and the terminal logic is valid.
Selection of control mode is incorrect.Check P0-1 value
LED display Er.xxRefer to 7.2 Faults and Alarms information, find the cause and troubleshoot.
Input torque referenceServo motor does not rotate or the speed is not as expectedInternal torque reference (U0-03) is 0.

The analog interface wiring is incorrect. Refer to Chapter 4 for correct wiring. No speed reference:

Whether DI_3 is set as forward drive prohibition or DI_4 is set as reverse drive prohibition.

Whether the reference pulse inhibit input function of DI is used.

Check if the P1-1 speed reference source setting is correct.

When using the internal speed reference, check if P1-2 internal speed command is 0.

Servo motor jitters at low speedMotor speed is not steady.The load inertia ratio is too large.Adjust the gain
Motor shaft vibrates left and right.The load inertia ratio is too large.Perform inertia auto-tuning and then perform automatic gain tuning

Fault and Warning Code during Running

TypeNameDescriptionCodeTroubleshooting
Type 1Parameter is damagedEEPROM couldnot read and writeEr.01The hardware interface couldnot read and write parameters. Please contact the manufacturer to check whether the hardware is damaged.
Type 1Parameter storage error

Internal parameters stored version, total number, range, etc.

The possible reasons are:

1. The driver has been software upgraded.

2. A momentary power failure occurred during parameter storage.

3. Frequent writing of parameters.

Er.02

1. If the parameter storage is abnormal due to the program update, please update the parameters by restoring the factory default parameters and power on again.

2. Power on again and reset the parameters after restoring the factory settings.

3. Check whether the host computer frequently writes parameters and modify the corresponding parameter writing method.

Type 1ADC reference source failureThe internal analog reference source of the driver is not accurateEr.03Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer.
Type 1AD current sampling conversion errorCurrent sampling zero drift or current sensor errorEr.04Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer.
Type 1FPGA communication abnormalFPGA communication failureEr.05Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer.
Type 1FPGA program version is incorrectFPGA program version is incorrectEr.06Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer.
Type 1Clock abnormalThe internal clock of the drive is disturbed or abnormalEr.07Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer.
Type 2Overcurrent

The driver has detected an overcurrent. The possible reasons are:

1. Motor power lines U, V, W are shorted to ground.

2. Short circuit among motor power line U, V, W phase.

3. The motor power cables U, V, W have poor contact.

4. Internal damage of the motor.

5. The encoder wire is aging and loose.

6. Excessive fluctuations in control power.

Er.20

1. Please check whether the motor power line wiring is correct.

2. Whether the motor power line wiring is loose or short-circuited.

3. Replace the motor power line.

4. Replace the motor.

5. Replace the encoder cable.

6. If the above methods still could not eliminate the fault, please contact the manufacturer.

Type 2Main power is undervoltage

Driver bus voltage is below the limit:

(1) 220V driver: normal bus voltage is 310V, undervoltage threshold is 200V.

(2) 380V driver: normal bus voltage is 540V, undervoltage threshold is 400V.

Possible reasons for undervoltage of the main power supply are:

(1) The main power source is not connected.

(2) The input voltage is low, or the voltage drops.

(3) The internal main power relay is damaged.

Er.21

1. Check if the input voltage of the driver is too low. If it is too low, please increase the voltage or wait for the power supply to be normal, then power on again and see if the fault is cleared.

2. Check the input power voltage of the driver to see if the voltage drops due to the power load change.

Type 2Main power is overvoltage

The driver detects that the bus voltage is too high. The possible reasons are:

1. Check whether the input voltage is normal:

(1) 220V driver power supply voltage range: -10% - + 10% (198V - 242V)

(2) 380V driver power supply voltage range: -10% - + 10% (342V - 418V)

2. The regenerative resistor resistance is too large, resulting in the braking energy not being absorbed in time.

3. The load inertia is large and the motor accelerates and decelerates too quickly, and the maximum braking energy exceeds the absorbable value.

4. Excessive deviation of bus voltage detection

Er.22

1. Check whether the mains input voltage is too high.

2. Check whether the regenerative resistor resistance is reasonable.

3. Extend the acceleration / deceleration time and choose a regenerative resistor with a lower resistance value.

Type 2Regenerative resistor is not connected

1. When using the internal regenerative resistor, the jumper between C and D be disconnected.

2. When using an external regenerative resistor, the resistor is not connected.

3. The regenerative resistor status detection circuit is abnormal.

Er.23

1. If using internal regenerative resistor, please confirm whether the short-circuit jumper between C / D is normal.

2. If using an external regenerative resistor, make sure that the external regenerative resistor is connected securely.

3. If an external regenerative resistor is used, please confirm whether the resistance of the regenerative resistor is reasonable.

4. If above methods still could not eliminate the fault, please contact the manufacturer.

Type 2Regenerative resistor turned on abnormally

The brake resistor vent is turned on, but no feedback signal is detected. The possible reasons are:

1. Failed to open the regenerative resistor.

2. Brake resistor feedback detection failure.

Er.24The brake relief circuit may be damaged, please contact the manufacturer
Type 2Regenerative resistor resistance is too largeThe regenerative resistor is turned on, but the actual bus voltage is still increasing. It may be that the regenerative resistor resistance is too large.Er.25Please confirm whether the resistance of the regenerative resistor is reasonable.
Type 2Motor model errorMotor model errorEr.26Check if the motor model function code is set correctly
Type 2Incremental encoder is disconnectedEncoder cable is disconnectedEr.27

1. Check whether the wiring of the motor encoder cable is loose. If it is loose, tighten it.

2. Replace the encoder cable and power on again.

Type 2Encoder Z phase pulse is lost

No Z-pulse signal appears when the motor rotates more than 1 turn.

The possible reasons are:

1. Motor model is wrong.

2. The motor encoder is disturbed or damaged.

Er.28

1. Check whether the motor model matches the model of the driver.

2. Replace the motor and power on again.

Type 2Incremental encoder AB count value is not equal to the number of ppr * 4

The incremental encoder AB count value is not equal to the ppr * 4. The possible reasons are:

1. Motor model is wrong.

2. Motor encoder is disturbed or damage.

Er.291. Check whether the motor model matches the model of the driver. replace the motor model that matches the driver.
Type 2Encoder UVW signal errorMotor encoder UVW signal errorEr.30Check if the motor model matches the driver model. replace with the motor model that matches the driver
Type 2Power line disconnectedMotor power line is loose or disconnectedEr.31

1. Check if the motor power line wiring is loose, and tighten it if it is loose.

2. Change the power cable of the motor, and then power on again.

Type2Exceed the maximum speed of the motor

Exceeds the maximum speed threshold of function code P1-10. Possible reasons are:

1. U / V / W phase sequence of motor power line is wrong.

2. Motor model is wrong.

3. Motor power line error.

4. Motor encoder line error.

Er.32

1. Please check whether the motor power line is correctly connected.

2. Confirm whether the motor model is correct.

3. Use the correct power cable and encoder cable to connect the wiring.

Type 2power module is overheated

The power module temperature exceeds the normal value. The possible reasons are:

1. The cooling fan fails.

2. The ambient temperature is too high.

3. The installation of the driver is not reasonable, and the interval is too small then cause abnormal heat dissipation.

Er.33

1. Check if the cooling fan is running normally. If not, replace the drive.

2. Improve the ambient temperature.

3. Install the Servo driver according to the standard.

Type 2Motor overload protection

The drive has detected that the motor is overloaded. The possible reasons are:
 1. The load is too large, and the motor works for a long time in a state exceeding the rated torque.

2. Large load inertia and frequent acceleration and deceleration.

3. The speed and position loop gain parameters are not set properly.
 4. Locked rotor occurs in the motor.
 5. Servo drive failure.

Er.34

1. Check whether the load of the motor is too large. If the load is too large, please replace the motor and driver with higher power.

2. Increase the acceleration / deceleration time.

3. Use the host computer software to observe the actual torque and observe whether there is obvious speed overshoot. Adjust appropriate loop gain parameters.

4. Check the mechanical connection and troubleshoot.

5. Replace the Servo driver.

Type 2Electronic gear ratio exceededIn the electronic gear ratio setting, the numerator / denominator ratio is less than 0.01, or greater than 100.Er.35Check whether the setting value of the electronic gear numerator and denominator of the function codes P0-16 - P0-19 meets the following conditions: the numerator / denominator is within the range of [0.01 - 100], and then power on again after modification.
Type 2Excessive position deviation

The deviation of the current position pulse exceeds the setting value of [P0-26]( Position deviation limit). The possible reasons for this failure are:

1. The U / V / W line of the motor is not connected or disconnected.

2. The phase sequence of U / V / W wire of the motor is wrong.

3. The motor is overloaded or stalled.

4. The driver gain setting is unreasonable.

5. The position reference speed changes too fast.

Er.36

1. Check whether the wiring of the motor power line U / V / W is normal.

2. Check the load of the motor. If the load is too large, please replace the driver and motor with higher power. if the stall occurs, please check the machinery.

3. Adjust the gain parameters according to the method in the chapter 6.3 in the user manual.

4. When the change of the position reference speed is too large, the ramp time could be appropriately increased to reduce the speed change rate.

Type 2Torque saturation abnormal

The torque reached the maximum torque limit value and exceeds the setting time of the [P1-19] function code. The possible reasons are:

1. If the load is too large, the driver would output at the maximum torque and still couldnot reach the target speed within the predetermined time.

2. Whether the maximum forward torque limit and maximum reverse torque limit are set too small.

3. The motor stalls.

4. [P1-19] The set torque limit time is too short.

Er.37

1. Check whether the load is too large.

2. Modify the forward torque limit and maximum reverse torque limit to appropriate values according to the actual application.

3. Check whether the machine stalls. 

4. Confirm whether the setting of function code [P1-19] is reasonable.

Type 2reserved Er.38 
Type 2Emergency stopThe drive received an emergency stop commandEr.39

1. Check whether it is artificial emergency shutdown protection. If it is, then power on again after other system faults are cleared.

2. If it is a false trigger, please check whether the wiring and function configuration of the DI terminal is normal.

Type 3ADC conversion is not completedADC conversion is not completedEr.60Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer.
Type 3Internal software failureTorque loop errorEr.61Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer.
Type 3Internal software failureSpeed loop errorEr.62Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer.
Type 3Internal software failureIllegal instructionEr.63Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer.
Type 3Internal software failureInternal RAM parameters are corruptedEr.64Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer.
Type 3Internal software failureInternal function code parameters are corruptedEr.65Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer.
Type 4Overspeed alarmSpeed exceeds alarm limitA-81Check whether the setting value of function code P1-14 is too small, and then check whether the speed reference is too high.
Type 4overloadMotor overload alarmA-82Check whether the load of the motor is too large. If the load is too large, please replace the motor and driver with higher power.
Type 4Brake resistor overheated or overload

1. When the regenerative resistor is selected as the internal regenerative resistor, it means overheat. 

2. When the regenerative resistor is externally connected, it represents overload.

A-83

1.Please confirm whether the load inertia is too large.

2.Please confirm whether it is frequently started and stopped and whether the speed is too high.

3.Please check whether the actual resistance value is larger than the set value.

Type 4Parameters that required restartModify the parameters that need to be powered on to take effect againA-84Power on again or clear the alarm to make the alarm disappear.
Type 4Receive position pulse when Servo is OFFReceive pulse command in Servo non-SON state or non-position modeA-85Please check the timing sequence of the control signal from the host device. The pulse is still being sent when the Servo stops or is in non-position mode.
Type 4Input pulse frequency is too highThe speed of the input reference is too highA-86Check whether the input frequency of the pulse and the number of pulses per round (P0-16) or the electronic gear ratio (P0-17 - P0-20) of the motor are set properly.
Type 4reservedreservedA-87reserved
Type 4Instantaneous power failure of main circuitThe input voltage of the main circuit is momentarily lowA-88Check whether there is voltage on the mains input, and then restart or clear the alarm. if the mains circuit voltage is normal, this alarm still exists, please contact the manufacturer.
Type 4DI port configuration is duplicatedDifferent DI ports are set to the same functionA-89Check the function code [DIDO Configuration], check the DI channel function selection: DI_1 channel function selection (P6-02) - DI_8 channel function selection (P6-23), and check whether there is any duplication of the 8 DI channel function selections. If you set the unwanted channels to off, power off and then power on again.
Type 4DO port configuration is duplicatedDifferent DO ports are set to the same functionA-90Check the function code [DIDO Configuration], check the DO channel function selection: DO_1 channel function selection (P6-26) - DO_4 channel function selection (P6-32), and check whether there is any duplication of the four DO channel function selections. If you set the unwanted channels to off, power off and then power on again.
Type 4Parameters are modified too frequentlyThe frequency of communication to modify function code parameters is too frequentA-91Check whether the host computer frequently writes parameters and modify the corresponding parameter writing method
Type 4reserved A-92 
Type 4reserved A-93