10 Troubleshooting
Alarm and Fault during Startup
Position Control Mode
During startup | Fault | Reason | Solution |
---|---|---|---|
Connect control power L1C/L2C and main power L1/ L2 and L3. | The LED display or green indicator is off (bus voltage indicator) | L1C and L2C are not well connected | Re-wiring: connect L1C / L2C cable with the socket. |
The control power voltage is abnormal. | Measure AC voltage between L1C and L2C | ||
The Servo drive is faulty | Contact an agent or Wecon customer service. | ||
LED display Er.xx | Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot. | ||
Set the S-ON signal to ON. | Shaft of Servo Motor is in free running status. | The S-ON signal is invalid. | Check whether the Servo enable signal is set and the terminal logic is valid. |
Selection of control mode is incorrect. | Check P0-1 value | ||
LED display Er.xx | Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot. | ||
Input position reference | Servo Motor does not rotate. | Input reference pulse counter (U0-09) is 0. | Position reference is not entered: Whether DI_3 is set as forward drive prohibition or DI_4 is set as reverse drive prohibition. Check if the DI command pulse inhibit function set by accident. |
Servo motor jitters at low speed | Motor speed is not steady. | The gain is set improperly. | Adjust the gain |
Motor shaft vibrates left and right. | The load inertia ratio is too large. | Perform inertia auto-tuning and then perform automatic gain tuning. | |
Servo system runs normally. | Positioning inaccurate | Unsatisfactoryposition deviation generated. | The pulse received(U0-09) is not consistent with the actual position machine. Whether the equipment is vibrating, adjust by gain. Check the coupling at the motor shaft locked well. |
Speed Control Mode
During Startup | Fault | Cause | Solution |
---|---|---|---|
Connect control power L1C/L2C and main power L1/ L2 and L3. | The LED display or green indicator is off (bus voltage indicator) | L1C and L2C are not well connected | Re-wiring: connect L1C / L2C cable with the socket. |
The control power voltage is abnormal. | Measure AC voltage between L1C and L2C | ||
The Servo drive is faulty | Contact an agent or Wecon customer service. | ||
LED display Er.xx | Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot. | ||
Set the S-ON signal to ON. | Shaft of Servo Motor is in free running status. | The S-ON signal is invalid. | Check whether the Servo enable signal is set and the terminal logic is valid. |
Selection of control mode is incorrect. | Check P0-1 value | ||
LED display Er.xx | Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot. | ||
Input speed reference | Servo motor does not rotate or the speed is not as expected | Speed reference (U0-03) is 0. | The analog interface wiring is incorrect. Refer to Chapter 4 for correct wiring. No speed reference: Whether DI_3 is set as forward drive prohibition or DI_4 is set as reverse drive prohibition. Whether the reference pulse inhibit input function of DI is used. Check if the P1-1 speed reference source setting is correct. When using the internal speed reference, check if P1-2 internal speed command is 0. |
Servo motor jitters at low speed | Motor speed is not steady. | The load inertia ratio is too large. | Adjust the gain |
Motor shaft vibrates left and right. | The load inertia ratio is too large. | perform inertia auto-tuning and then perform automatic gain tuning |
Torque Control Mode
During Startup | Fault | Cause | Solution |
---|---|---|---|
Connect control power L1C/L2C and main power L1/ L2 and L3. | The LED display or green indicator is off (bus voltage indicator) | L1C and L2C are not well connected | Re-wiring: connect L1C / L2C cable with the socket. |
The control power voltage is abnormal. | Measure AC voltage between L1C and L2C | ||
The Servo drive is faulty | Contact an agent or Wecon customer service. | ||
LED display Er.xx | Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot. | ||
Set the S-ON signal to ON. | Shaft of Servo Motor is in free running status. | The S-ON signal is invalid. | Check whether the Servo enable signal is set and the terminal logic is valid. |
Selection of control mode is incorrect. | Check P0-1 value | ||
LED display Er.xx | Refer to 7.2 Faults and Alarms information, find the cause and troubleshoot. | ||
Input torque reference | Servo motor does not rotate or the speed is not as expected | Internal torque reference (U0-03) is 0. | The analog interface wiring is incorrect. Refer to Chapter 4 for correct wiring. No speed reference: Whether DI_3 is set as forward drive prohibition or DI_4 is set as reverse drive prohibition. Whether the reference pulse inhibit input function of DI is used. Check if the P1-1 speed reference source setting is correct. When using the internal speed reference, check if P1-2 internal speed command is 0. |
Servo motor jitters at low speed | Motor speed is not steady. | The load inertia ratio is too large. | Adjust the gain |
Motor shaft vibrates left and right. | The load inertia ratio is too large. | Perform inertia auto-tuning and then perform automatic gain tuning |
Fault and Warning Code during Running
Type | Name | Description | Code | Troubleshooting |
---|---|---|---|---|
Type 1 | Parameter is damaged | EEPROM couldnot read and write | Er.01 | The hardware interface couldnot read and write parameters. Please contact the manufacturer to check whether the hardware is damaged. |
Type 1 | Parameter storage error | Internal parameters stored version, total number, range, etc. The possible reasons are: 1. The driver has been software upgraded. 2. A momentary power failure occurred during parameter storage. 3. Frequent writing of parameters. | Er.02 | 1. If the parameter storage is abnormal due to the program update, please update the parameters by restoring the factory default parameters and power on again. 2. Power on again and reset the parameters after restoring the factory settings. 3. Check whether the host computer frequently writes parameters and modify the corresponding parameter writing method. |
Type 1 | ADC reference source failure | The internal analog reference source of the driver is not accurate | Er.03 | Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer. |
Type 1 | AD current sampling conversion error | Current sampling zero drift or current sensor error | Er.04 | Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer. |
Type 1 | FPGA communication abnormal | FPGA communication failure | Er.05 | Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer. |
Type 1 | FPGA program version is incorrect | FPGA program version is incorrect | Er.06 | Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer. |
Type 1 | Clock abnormal | The internal clock of the drive is disturbed or abnormal | Er.07 | Please power on again to determine whether the fault is eliminated. if the error still occurs, please contact the manufacturer. |
Type 2 | Overcurrent | The driver has detected an overcurrent. The possible reasons are: 1. Motor power lines U, V, W are shorted to ground. 2. Short circuit among motor power line U, V, W phase. 3. The motor power cables U, V, W have poor contact. 4. Internal damage of the motor. 5. The encoder wire is aging and loose. 6. Excessive fluctuations in control power. | Er.20 | 1. Please check whether the motor power line wiring is correct. 2. Whether the motor power line wiring is loose or short-circuited. 3. Replace the motor power line. 4. Replace the motor. 5. Replace the encoder cable. 6. If the above methods still could not eliminate the fault, please contact the manufacturer. |
Type 2 | Main power is undervoltage | Driver bus voltage is below the limit: (1) 220V driver: normal bus voltage is 310V, undervoltage threshold is 200V. (2) 380V driver: normal bus voltage is 540V, undervoltage threshold is 400V. Possible reasons for undervoltage of the main power supply are: (1) The main power source is not connected. (2) The input voltage is low, or the voltage drops. (3) The internal main power relay is damaged. | Er.21 | 1. Check if the input voltage of the driver is too low. If it is too low, please increase the voltage or wait for the power supply to be normal, then power on again and see if the fault is cleared. 2. Check the input power voltage of the driver to see if the voltage drops due to the power load change. |
Type 2 | Main power is overvoltage | The driver detects that the bus voltage is too high. The possible reasons are: 1. Check whether the input voltage is normal: (1) 220V driver power supply voltage range: -10% - + 10% (198V - 242V) (2) 380V driver power supply voltage range: -10% - + 10% (342V - 418V) 2. The regenerative resistor resistance is too large, resulting in the braking energy not being absorbed in time. 3. The load inertia is large and the motor accelerates and decelerates too quickly, and the maximum braking energy exceeds the absorbable value. 4. Excessive deviation of bus voltage detection | Er.22 | 1. Check whether the mains input voltage is too high. 2. Check whether the regenerative resistor resistance is reasonable. 3. Extend the acceleration / deceleration time and choose a regenerative resistor with a lower resistance value. |
Type 2 | Regenerative resistor is not connected | 1. When using the internal regenerative resistor, the jumper between C and D be disconnected. 2. When using an external regenerative resistor, the resistor is not connected. 3. The regenerative resistor status detection circuit is abnormal. | Er.23 | 1. If using internal regenerative resistor, please confirm whether the short-circuit jumper between C / D is normal. 2. If using an external regenerative resistor, make sure that the external regenerative resistor is connected securely. 3. If an external regenerative resistor is used, please confirm whether the resistance of the regenerative resistor is reasonable. 4. If above methods still could not eliminate the fault, please contact the manufacturer. |
Type 2 | Regenerative resistor turned on abnormally | The brake resistor vent is turned on, but no feedback signal is detected. The possible reasons are: 1. Failed to open the regenerative resistor. 2. Brake resistor feedback detection failure. | Er.24 | The brake relief circuit may be damaged, please contact the manufacturer |
Type 2 | Regenerative resistor resistance is too large | The regenerative resistor is turned on, but the actual bus voltage is still increasing. It may be that the regenerative resistor resistance is too large. | Er.25 | Please confirm whether the resistance of the regenerative resistor is reasonable. |
Type 2 | Motor model error | Motor model error | Er.26 | Check if the motor model function code is set correctly |
Type 2 | Incremental encoder is disconnected | Encoder cable is disconnected | Er.27 | 1. Check whether the wiring of the motor encoder cable is loose. If it is loose, tighten it. 2. Replace the encoder cable and power on again. |
Type 2 | Encoder Z phase pulse is lost | No Z-pulse signal appears when the motor rotates more than 1 turn. The possible reasons are: 1. Motor model is wrong. 2. The motor encoder is disturbed or damaged. | Er.28 | 1. Check whether the motor model matches the model of the driver. 2. Replace the motor and power on again. |
Type 2 | Incremental encoder AB count value is not equal to the number of ppr * 4 | The incremental encoder AB count value is not equal to the ppr * 4. The possible reasons are: 1. Motor model is wrong. 2. Motor encoder is disturbed or damage. | Er.29 | 1. Check whether the motor model matches the model of the driver. replace the motor model that matches the driver. |
Type 2 | Encoder UVW signal error | Motor encoder UVW signal error | Er.30 | Check if the motor model matches the driver model. replace with the motor model that matches the driver |
Type 2 | Power line disconnected | Motor power line is loose or disconnected | Er.31 | 1. Check if the motor power line wiring is loose, and tighten it if it is loose. 2. Change the power cable of the motor, and then power on again. |
Type2 | Exceed the maximum speed of the motor | Exceeds the maximum speed threshold of function code P1-10. Possible reasons are: 1. U / V / W phase sequence of motor power line is wrong. 2. Motor model is wrong. 3. Motor power line error. 4. Motor encoder line error. | Er.32 | 1. Please check whether the motor power line is correctly connected. 2. Confirm whether the motor model is correct. 3. Use the correct power cable and encoder cable to connect the wiring. |
Type 2 | power module is overheated | The power module temperature exceeds the normal value. The possible reasons are: 1. The cooling fan fails. 2. The ambient temperature is too high. 3. The installation of the driver is not reasonable, and the interval is too small then cause abnormal heat dissipation. | Er.33 | 1. Check if the cooling fan is running normally. If not, replace the drive. 2. Improve the ambient temperature. 3. Install the Servo driver according to the standard. |
Type 2 | Motor overload protection | The drive has detected that the motor is overloaded. The possible reasons are: 2. Large load inertia and frequent acceleration and deceleration. 3. The speed and position loop gain parameters are not set properly. | Er.34 | 1. Check whether the load of the motor is too large. If the load is too large, please replace the motor and driver with higher power. 2. Increase the acceleration / deceleration time. 3. Use the host computer software to observe the actual torque and observe whether there is obvious speed overshoot. Adjust appropriate loop gain parameters. 4. Check the mechanical connection and troubleshoot. 5. Replace the Servo driver. |
Type 2 | Electronic gear ratio exceeded | In the electronic gear ratio setting, the numerator / denominator ratio is less than 0.01, or greater than 100. | Er.35 | Check whether the setting value of the electronic gear numerator and denominator of the function codes P0-16 - P0-19 meets the following conditions: the numerator / denominator is within the range of [0.01 - 100], and then power on again after modification. |
Type 2 | Excessive position deviation | The deviation of the current position pulse exceeds the setting value of [P0-26]( Position deviation limit). The possible reasons for this failure are: 1. The U / V / W line of the motor is not connected or disconnected. 2. The phase sequence of U / V / W wire of the motor is wrong. 3. The motor is overloaded or stalled. 4. The driver gain setting is unreasonable. 5. The position reference speed changes too fast. | Er.36 | 1. Check whether the wiring of the motor power line U / V / W is normal. 2. Check the load of the motor. If the load is too large, please replace the driver and motor with higher power. if the stall occurs, please check the machinery. 3. Adjust the gain parameters according to the method in the chapter 6.3 in the user manual. 4. When the change of the position reference speed is too large, the ramp time could be appropriately increased to reduce the speed change rate. |
Type 2 | Torque saturation abnormal | The torque reached the maximum torque limit value and exceeds the setting time of the [P1-19] function code. The possible reasons are: 1. If the load is too large, the driver would output at the maximum torque and still couldnot reach the target speed within the predetermined time. 2. Whether the maximum forward torque limit and maximum reverse torque limit are set too small. 3. The motor stalls. 4. [P1-19] The set torque limit time is too short. | Er.37 | 1. Check whether the load is too large. 2. Modify the forward torque limit and maximum reverse torque limit to appropriate values according to the actual application. 3. Check whether the machine stalls. 4. Confirm whether the setting of function code [P1-19] is reasonable. |
Type 2 | reserved | Er.38 | ||
Type 2 | Emergency stop | The drive received an emergency stop command | Er.39 | 1. Check whether it is artificial emergency shutdown protection. If it is, then power on again after other system faults are cleared. 2. If it is a false trigger, please check whether the wiring and function configuration of the DI terminal is normal. |
Type 3 | ADC conversion is not completed | ADC conversion is not completed | Er.60 | Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer. |
Type 3 | Internal software failure | Torque loop error | Er.61 | Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer. |
Type 3 | Internal software failure | Speed loop error | Er.62 | Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer. |
Type 3 | Internal software failure | Illegal instruction | Er.63 | Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer. |
Type 3 | Internal software failure | Internal RAM parameters are corrupted | Er.64 | Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer. |
Type 3 | Internal software failure | Internal function code parameters are corrupted | Er.65 | Please power on again to determine whether the fault is eliminated. if the abnormality still occurs, please contact the manufacturer. |
Type 4 | Overspeed alarm | Speed exceeds alarm limit | A-81 | Check whether the setting value of function code P1-14 is too small, and then check whether the speed reference is too high. |
Type 4 | overload | Motor overload alarm | A-82 | Check whether the load of the motor is too large. If the load is too large, please replace the motor and driver with higher power. |
Type 4 | Brake resistor overheated or overload | 1. When the regenerative resistor is selected as the internal regenerative resistor, it means overheat. 2. When the regenerative resistor is externally connected, it represents overload. | A-83 | 1.Please confirm whether the load inertia is too large. 2.Please confirm whether it is frequently started and stopped and whether the speed is too high. 3.Please check whether the actual resistance value is larger than the set value. |
Type 4 | Parameters that required restart | Modify the parameters that need to be powered on to take effect again | A-84 | Power on again or clear the alarm to make the alarm disappear. |
Type 4 | Receive position pulse when Servo is OFF | Receive pulse command in Servo non-SON state or non-position mode | A-85 | Please check the timing sequence of the control signal from the host device. The pulse is still being sent when the Servo stops or is in non-position mode. |
Type 4 | Input pulse frequency is too high | The speed of the input reference is too high | A-86 | Check whether the input frequency of the pulse and the number of pulses per round (P0-16) or the electronic gear ratio (P0-17 - P0-20) of the motor are set properly. |
Type 4 | reserved | reserved | A-87 | reserved |
Type 4 | Instantaneous power failure of main circuit | The input voltage of the main circuit is momentarily low | A-88 | Check whether there is voltage on the mains input, and then restart or clear the alarm. if the mains circuit voltage is normal, this alarm still exists, please contact the manufacturer. |
Type 4 | DI port configuration is duplicated | Different DI ports are set to the same function | A-89 | Check the function code [DIDO Configuration], check the DI channel function selection: DI_1 channel function selection (P6-02) - DI_8 channel function selection (P6-23), and check whether there is any duplication of the 8 DI channel function selections. If you set the unwanted channels to off, power off and then power on again. |
Type 4 | DO port configuration is duplicated | Different DO ports are set to the same function | A-90 | Check the function code [DIDO Configuration], check the DO channel function selection: DO_1 channel function selection (P6-26) - DO_4 channel function selection (P6-32), and check whether there is any duplication of the four DO channel function selections. If you set the unwanted channels to off, power off and then power on again. |
Type 4 | Parameters are modified too frequently | The frequency of communication to modify function code parameters is too frequent | A-91 | Check whether the host computer frequently writes parameters and modify the corresponding parameter writing method |
Type 4 | reserved | A-92 | ||
Type 4 | reserved | A-93 |