Changes for page 07 Adjustments

Last modified by Iris on 2025/07/24 11:03

From version 22.1
edited by Karen
on 2023/05/15 14:54
Change comment: There is no comment for this version
To version 28.1
edited by Karen
on 2023/05/15 15:50
Change comment: There is no comment for this version

Summary

Details

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Content
... ... @@ -349,7 +349,7 @@
349 349  (% style="text-align:center" %)
350 350  (((
351 351  (% class="wikigeneratedid img-thumbnail" style="display:inline-block" %)
352 -[[**Figure 7-7 Block Diagram of Model Tracking Control Design**>>image:20230515-7.png||id="20230515-7.png"]]
352 +[[**Figure 7-7 Block Diagram of Model Tracking Control Design**>>image:20230515-7.png||height="394" id="20230515-7.png" width="931"]]
353 353  )))
354 354  
355 355  The usage method and conditions of model tracking control:
... ... @@ -380,15 +380,16 @@
380 380  )))|(% style="text-align:center; vertical-align:middle; width:128px" %)(((
381 381  Effective immediately
382 382  )))|(% style="text-align:center; vertical-align:middle; width:103px" %)0|(% style="text-align:center; vertical-align:middle; width:107px" %)0 to 1|When the function code is set to 1, enable the model tracking control function.|
383 -|=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-21|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking  control gain|(% style="text-align:center; vertical-align:middle; width:122px" %)(((
383 +|=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-21|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control gain|(% style="text-align:center; vertical-align:middle; width:122px" %)(((
384 384  Shutdown setting
385 -)))|(((
385 +)))|(% style="text-align:center; vertical-align:middle; width:128px" %)(((
386 386  Effective immediately
387 -)))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)200 to 20000|(% rowspan="2" %)(% style="width:321px" %)Increasing the model tracking control gain can improve the position response performance of the model loop. If the gain is too high, it may cause overshoot behavior. The gain compensation affects the damping ratio of the model loop, and the damping ratio becomes larger as the gain compensation becomes larger.|(% style="text-align:center; vertical-align:middle" %)0.1/s
388 -
389 -|=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-22|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control gain compensation|Shutdown setting|(((
387 +)))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)200 to 20000|(% rowspan="2" style="width:321px" %)Increasing the model tracking control gain can improve the position response performance of the model loop. If the gain is too high, it may cause overshoot behavior. The gain compensation affects the damping ratio of the model loop, and the damping ratio becomes larger as the gain compensation becomes larger.|(% style="text-align:center; vertical-align:middle" %)0.1/s
388 +|=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-22|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control gain compensation|(% style="text-align:center; vertical-align:middle; width:122px" %)(((
389 +Shutdown setting
390 +)))|(% style="text-align:center; vertical-align:middle; width:128px" %)(((
390 390  Effective immediately
391 -)))|1000|(% style="text-align:center; vertical-align:middle; width:107px" %)500 to 2000|(% style="text-align:center; vertical-align:middle" %)0.10%
392 +)))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)500 to 2000|(% style="text-align:center; vertical-align:middle" %)0.10%
392 392  
393 393  (% class="table-bordered" %)
394 394  |=(% scope="row" style="text-align: center; vertical-align: middle; width: 120px;" %)**Function code**|=(% style="text-align: center; vertical-align: middle; width: 163px;" %)**Name**|=(% style="text-align: center; vertical-align: middle; width: 122px;" %)(((
... ... @@ -398,24 +398,934 @@
398 398  )))|=(% style="text-align: center; vertical-align: middle; width: 103px;" %)**Default value**|=(% style="text-align: center; vertical-align: middle; width: 107px;" %)**Range**|=(% style="text-align: center; vertical-align: middle; width: 321px;" %)**Definition**|=(% style="text-align: center; vertical-align: middle;" %)**Unit**
399 399  |=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-23|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control forward rotation bias|(((
400 400  Operation setting
401 -)))|(((
402 +)))|(% style="text-align:center; vertical-align:middle; width:128px" %)(((
402 402  Effective immediately
403 -)))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)0 to 10000|(% rowspan="2" %)(% style="width:321px" %)Torque feedforward size in the positive and reverse direction under model tracking control|(% style="text-align:center; vertical-align:middle" %)0.10%
404 +)))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)0 to 10000|(% rowspan="2" %)(% style="width:321px" %)Torque feedforward size in the positive and reverse direction under model tracking control|(% style="text-align:center; vertical-align:middle" %)0.10%
404 404  |=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-24|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control reverses rotation bias|(((
405 405  Operation setting
406 -)))|(((
407 +)))|(% style="text-align:center; vertical-align:middle; width:128px" %)(((
407 407  Effective immediately
408 -)))|1000|(% style="text-align:center; vertical-align:middle; width:107px" %)0 to 10000|0.10%
409 -|=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-25|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control speed feedforward compensation|Operation setting|(((
409 +)))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)0 to 10000|(% style="text-align:center; vertical-align:middle" %)0.10%
410 +|=(% style="text-align: center; vertical-align: middle; width: 120px;" %)P2-25|(% style="text-align:center; vertical-align:middle; width:163px" %)Model tracking control speed feedforward compensation|Operation setting|(% style="text-align:center; vertical-align:middle; width:128px" %)(((
410 410  Effective immediately
411 411  )))|(% style="text-align:center; vertical-align:middle; width:103px" %)1000|(% style="text-align:center; vertical-align:middle; width:107px" %)0 to 10000|(% style="width:321px" %)The size of the speed feedforward under model tracking control|(% style="text-align:center; vertical-align:middle" %)0.10%
412 412  
413 413  Please refer to the following for an example of the procedure of adjusting servo gain.
414 414  
415 -|**Step**|** Content**
416 +(% style="width:1508px" %)
417 +|=(% style="text-align:center; vertical-align:middle; width:80px" %)**Step**|=(% style="text-align:center; vertical-align:middle; width:1420px" %)**Content**
418 +|=(% style="text-align: center; vertical-align: middle; width: 80px;" %)1|Please try to set the correct load inertia ratio parameter P3-1.
419 +|=(% style="text-align:center; vertical-align:middle; width:80px" %)2|If the automatic adjustment mode is used (P3-3 is set to 0), please set the basic rigidity level parameter P3-2. If in manual adjustment mode (P3-3 is set to 1), please set the gain P2-1~~P2-3 related to the position loop and speed loop and the torque filter time constant P4-4. The setting principle is mainly no vibration and overshoot.
420 +|=(% style="text-align: center; vertical-align: middle; width: 80px;" %)3|Turn on the model tracking function, set P2-20 to 1.
421 +|=(% style="text-align: center; vertical-align: middle; width: 80px;" %)4|Increase the model tracking gain P2-21 within the range of no overshoot and vibration occurring.
422 +|=(% style="text-align: center; vertical-align: middle; width: 80px;" %)5|If the rigidity level of step 2 is set relatively low, user can properly increase the rigidity level P3-2.
423 +|=(% style="text-align: center; vertical-align: middle; width: 80px;" %)6|When overshoot occurs, or the responses of forward rotation and reverse rotation are different, user can fine-tune through model tracking control forward bias P2-23, model tracking control reverse bias P2-24, model tracking control speed feedforward compensation P2 -25.
424 +
425 +== **Gain switching** ==
426 +
427 +**Gain switching function:**
428 +
429 +● Switch to a lower gain in the motor stationary (servo enabled)state to suppress vibration;
430 +
431 +● Switch to a higher gain in the motor stationary state to shorten the positioning time;
432 +
433 +● Switch to a higher gain in the motor running state to get better command tracking performance;
434 +
435 +● Switch different gain settings by external signals depending on the load connected.
436 +
437 +**Gain switching parameter setting**
438 +
439 +①When P02-07=0
440 +
441 +Fixed use of the first gain (using P02-01~~P02-03), and the switching of P/PI (proportional/proportional integral) control could be realized through DI function 10 (GAIN-SEL, gain switching).
442 +
443 +(% style="text-align:center" %)
444 +[[image:20230515-8.png||height="367" width="352"]]
445 +
446 +② When P02-07=1
447 +
448 +The switching conditions can be set through parameter P02-08 to realize switching between the first gain (P02-01~~P02-03) and the second gain (P02-04~~P02-06).
449 +
450 +(% style="text-align:center" %)
451 +[[image:20230515-9.png]]
452 +
453 +Figure 7-9 Flow chart of gain switching when P02-07=1
454 +
455 +|(% style="width:72px" %)**P02-08**|(% style="width:146px" %)**Content**|**Diagram**
456 +|(% style="width:72px" %)0|(% style="width:146px" %)Fixed use of the first gain|~-~-
457 +|(% style="width:72px" %)1|(% style="width:146px" %)Switching with DI|~-~-
458 +|(% style="width:72px" %)(((
459 +
460 +
461 +
462 +
463 +
464 +
465 +2
466 +)))|(% style="width:146px" %)(((
467 +
468 +
469 +
470 +
471 +
472 +
473 +Large torque command
474 +)))|[[image:image-20230515140641-1.png]]
475 +|(% style="width:72px" %)(((
476 +
477 +
478 +
479 +
480 +
481 +
482 +
483 +3
484 +)))|(% style="width:146px" %)Large actual torque|[[image:image-20230515140641-2.png]]
485 +|(% style="width:72px" %)(((
486 +
487 +
488 +
489 +
490 +
491 +
492 +4
493 +)))|(% style="width:146px" %)(((
494 +
495 +
496 +
497 +
498 +
499 +
500 +Large speed command
501 +)))|[[image:image-20230515140641-3.png]]
502 +
503 +|(% style="width:74px" %)**P02-08**|(% style="width:176px" %)**Content**|**Diagram**
504 +|(% style="width:74px" %)(((
505 +
506 +
507 +
508 +
509 +
510 +5
511 +)))|(% style="width:176px" %)(((
512 +
513 +
514 +
515 +
516 +
517 +Fast actual speed
518 +)))|(((
519 +
520 +
521 +[[image:image-20230515140641-4.png]]
522 +)))
523 +|(% style="width:74px" %)(((
524 +
525 +
526 +
527 +
528 +
529 +
530 +
531 +6
532 +)))|(% style="width:176px" %)(((
533 +
534 +
535 +
536 +
537 +
538 +
539 +
540 +Speed command change rate is large
541 +)))|[[image:image-20230515140641-5.png]]
542 +|(% style="width:74px" %)(((
543 +
544 +
545 +
546 +
547 +
548 +
549 +7
550 +
551 +
552 +)))|(% style="width:176px" %)(((
553 +
554 +
555 +
556 +
557 +
558 +
559 +Large position deviation
560 +)))|[[image:image-20230515140641-6.png]]
561 +|(% style="width:74px" %)(((
562 +
563 +
564 +
565 +
566 +
567 +8
568 +)))|(% style="width:176px" %)(((
569 +
570 +
571 +
572 +
573 +
574 +Position command
575 +)))|[[image:image-20230515140641-7.png]]
576 +
577 +|(% style="width:73px" %)(((
578 +
579 +
580 +
581 +
582 +
583 +
584 +9
585 +)))|(% style="width:154px" %)(((
586 +
587 +
588 +
589 +
590 +
591 +
592 +Positioning completed
593 +)))|[[image:image-20230515140641-8.png]]
594 +|(% style="width:73px" %)(((
595 +
596 +
597 +10
598 +
599 +
600 +)))|(% style="width:154px" %)(((
601 +
602 +
603 +Position command + actual speed
604 +)))|(((
605 +
606 +
607 +Refer to the chart below
608 +)))
609 +
610 +(% style="text-align:center" %)
611 +[[image:20230515-10.png]]
612 +
613 +Figure 7-10 P02-08=10 Position command + actual speed gain description
614 +
615 +(2) Description of related parameters
616 +
617 +|(% rowspan="2" style="width:68px" %)
618 +**P02-07**|(% style="width:150px" %)**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
619 +|(% style="width:150px" %)The second gain switching mode|Operation setting|Effective immediately|0|0 to 1|Gain control|
620 +|(% colspan="8" %)(((
621 +Set the switching mode of the second gain.
622 +
623 +|**Setting value**|**Function**
624 +|0|(((
625 +The first gain is used by default. Switching using DI function 10 (GAIN-SEL, gain switching):
626 +
627 +DI logic invalid: PI control;
628 +
629 +DI logic valid: PI control.
630 +)))
631 +|1|The first gain and the second gain are switched by the setting value of P02-08.
632 +)))
633 +
634 +|(% rowspan="2" %)
635 +**P02-08**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
636 +|Gain switching condition selection|Operation setting|Effective immediately|0|0 to 10|Gain control|
637 +|(% colspan="8" %)(((
638 +Set the conditions for gain switching.
639 +
640 +|Setting value|Gain switching conditions|Details
641 +|0|The default is the first gain|Fixed use of the first gain
642 +|1|Switch by DI port|(((
643 +Use DI function 10 (GAIN-SEL, gain switching);
644 +
645 +DI logic is invalid: the first gain (P02-01~~P02-03);
646 +
647 +DI logic is valid: the second gain (P02-04~~P02-06).
648 +)))
649 +|2|Large torque command|(((
650 +In the previous first gain, when the absolute value of torque command is greater than (grade + hysteresis), the second gain is switched;
651 +
652 +In the previous second gain, when the absolute value of torque command is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned.
653 +
654 +
655 +)))
656 +|3|Large actual torque|(((
657 +In the previous first gain, when the absolute value of actual torque is greater than ( grade + hysteresis ), the second gain is switched;
658 +
659 +In the previous second gain, when the absolute value of actual torque is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
660 +
661 +
662 +)))
663 +|4|Large speed command|(((
664 +In the previous first gain, when the absolute value of speed command is greater than (grade + hysteresis), the second gain is switched;
665 +
666 +In the previous second gain, when the absolute value of speed command is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
667 +
668 +
669 +)))
670 +|5|Large actual speed|(((
671 +In the previous first gain, when the absolute value of actual speed is greater than (grade + hysteresis), the second gain is switched;
672 +
673 +In the previous second gain, when the absolute value of actual speed is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
674 +
675 +
676 +)))
677 +|(((
678 +
679 +
680 +6
681 +)))|(((
682 +
683 +
684 +Large rate of change in speed command
685 +)))|(((
686 +In the previous first gain, when the absolute value of the rate of change in speed command is greater than (grade + hysteresis), the second gain is switched;
687 +
688 +In the previous second gain, switch to the first gain when the absolute value of the rate of change in speed command is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
689 +
690 +
691 +)))
692 +|(((
693 +
694 +
695 +7
696 +)))|(((
697 +
698 +
699 +Large position deviation
700 +)))|(((
701 +In the previous first gain, when the absolute value of position deviation is greater than (grade + hysteresis), the second gain is switched;
702 +
703 +In the previous second gain, switch to the first gain when the absolute value of position deviation is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
704 +)))
705 +|8|Position command|(((
706 +In the previous first gain, if the position command is not 0, switch to the second gain;
707 +
708 +In the previous second gain, if the position command is 0 and the duration is greater than [P02-13], the first gain is returned.
709 +)))
710 +|(((
711 +
712 +
713 +9
714 +)))|(((
715 +
716 +
717 +Positioning complete
718 +)))|(((
719 +In the previous first gain, if the positioning is not completed, the second gain is switched; In the previous second gain, if the positioning is not completed and the duration is greater than [P02-13], the first gain is returned.
720 +
721 +
722 +)))
723 +|(((
724 +
725 +
726 +10
727 +)))|(((
728 +
729 +
730 +Position command + actual speed
731 +)))|(((
732 +In the previous first gain, if the position command is not 0, the second gain is switched;
733 +
734 +In the previous second gain, if the position command is 0, the duration is greater than [P02-13] and the absolute value of actual speed is less than ( grade - hysteresis).
735 +
736 +
737 +)))
738 +
739 +
740 +)))
741 +
742 +|(% rowspan="2" %)
743 +**P02-13**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
744 +|Delay Time for Gain Switching|Operation setting|Effective immediately|20|0 to 10000|Gain control|0.1ms
745 +|(% colspan="8" %)(((
746 +The duration of the switching condition required for the second gain to switch back to the first gain.
747 +
748 +[[image:image-20230515140953-9.png]]
749 +
750 +**✎**Note: This parameter is only valid when the second gain is switched back to the first gain.
751 +)))
752 +
753 +|(% rowspan="2" %)
754 +**P02-14**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
755 +|Gain switching grade|Operation setting|Effective immediately|50|0 to 20000|Gain control|According to the switching conditions
756 +|(% colspan="8" %)(((
757 +Set the grade of the gain condition. The generation of the actual switching action is affected by the two conditions of grade and hysteresis.
758 +
759 +[[image:image-20230515140953-10.png]]
760 +)))
761 +
762 +|(% rowspan="2" %)
763 +**P02-15**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
764 +|Gain switching hysteresis|Operation setting|Effective immediately|20|0 to 20000|Gain control|According to the switching conditions
765 +|(% colspan="8" %)(((
766 +Set the hysteresis to meet the gain switching condition.
767 +
768 +[[image:image-20230515140953-11.png]]
769 +)))
770 +
771 +|(% rowspan="2" %)
772 +**P02-16**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
773 +|Position loop gain switching time|Operation setting|Effective immediately|30|0 to 10000|Gain control|0.1ms
774 +|(% colspan="8" %)(((
775 +Set the time for switching from the first position loop (P02-01) to the second position loop (P02-04) in the position control mode.
776 +
777 +[[image:image-20230515140953-12.png]]
778 +
779 +If P02-04≤P02-01, then P02-16 is invalid, and the second gain is switched from the first gain immediately.
780 +)))
781 +
782 +== **Model Tracking Control Function** ==
783 +
784 +Model tracking control is suitable for position control mode, which adds a model loop outside the three loop. In the model loop, new position commands, speed feedforward and torque feedforward and other control quantities are generated according to the user's response requirements to the system and the ideal motor control model. Applying these control quantities to the actual control loop can significantly improve the response performance and positioning performance of the position control, the design block diagram is as follows:
785 +
786 +(% style="text-align:center" %)
787 +[[image:20230515-7.png]]
788 +
789 +The usage method and conditions of model tracking control:
790 +
791 +~1. Correctly set the inertia ratio of the system P3-1, which can be obtained by monitoring the real-time load inertia ratio of U0-20.
792 +
793 +2. Set the load rigidity level P3-2, set an appropriate value, it is not need to set a high rigidity level (recommended value 17~~21 under rigid load).
794 +
795 +3. Set P2-20=1 to enable the function of model tracking control.
796 +
797 +4. Adjust the P2-21 model tracking control gain from small to large, and gradually increase in steps of 1000 until the responsiveness of the system meets the actual demand. The responsiveness of the system is mainly determined by this parameter.
798 +
799 +5. After the responsiveness meets the requirements, user can adjust the parameters appropriately to increase the load rigidity level P3-2.
800 +
801 +**✎Note**: Model tracking control is only available in position mode, and cannot be used in other modes.
802 +
803 +|**Function code**|**Name**|(((
804 +**Setting**
805 +
806 +**method**
807 +)))|(((
808 +**Effective**
809 +
810 +**time**
811 +)))|**Default**|**Range**|**Definition**|**Unit**
812 +|P2-20|Model tracking control function|Shutdown setting|(((
813 +Effective
814 +
815 +immediately
816 +)))|0|0 to 1|When the function code is set to 1, enable the model tracking control function.|
817 +|P2-21|Model tracking control gain|Shutdown setting|(((
818 +Effective
819 +
820 +immediately
821 +)))|1000|200 to 20000|(% rowspan="2" %)Increasing the model tracking control gain can improve the position response performance of the model loop. If the gain is too high, it may cause overshoot behavior. The gain compensation affects the damping ratio of the model loop, and the damping ratio becomes larger as the gain compensation becomes larger.|0.1/s
822 +|P2-22|Model tracking control gain compensation|Shutdown setting|(((
823 +Effective
824 +
825 +immediately
826 +)))|1000|500 to 2000|0.10%
827 +
828 +|**Function code**|**Name**|(((
829 +**Setting**
830 +
831 +**method**
832 +)))|(((
833 +**Effective**
834 +
835 +**time**
836 +)))|**Default**|**Range**|**Definition**|**Unit**
837 +|P2-23|Model tracking control forward rotation bias|(((
838 +Operation
839 +
840 +setting
841 +)))|(((
842 +Effective
843 +
844 +immediately
845 +)))|1000|0 to 10000|(% rowspan="2" %)Torque feedforward size in the positive and reverse direction under model tracking control|0.10%
846 +|P2-24|Model tracking control reverses rotation bias|(((
847 +Operation
848 +
849 +setting
850 +)))|(((
851 +Effective
852 +
853 +immediately
854 +)))|1000|0 to 10000|0.10%
855 +|P2-25|Model tracking control speed feedforward compensation|Operation setting|(((
856 +Effective
857 +
858 +immediately
859 +)))|1000|0 to 10000|The size of the speed feedforward under model tracking control|0.10%
860 +
861 +Please refer to the following for an example of the procedure of adjusting servo gain.
862 +
863 +|**Step**|**Content**
416 416  |1|Please try to set the correct load inertia ratio parameter P3-1.
417 417  |2|If the automatic adjustment mode is used (P3-3 is set to 0), please set the basic rigidity level parameter P3-2. If in manual adjustment mode (P3-3 is set to 1), please set the gain P2-1~~P2-3 related to the position loop and speed loop and the torque filter time constant P4-4. The setting principle is mainly no vibration and overshoot.
418 418  |3|Turn on the model tracking function, set P2-20 to 1.
419 -|4|Increase the model tracking gain P2-21 within the range of no overshoot and vibration occurring.
867 +|4|Increase the model tracking gain P2-21 within the range of no overshoot and vibration occur.
420 420  |5|If the rigidity level of step 2 is set relatively low, user can properly increase the rigidity level P3-2.
421 421  |6|When overshoot occurs, or the responses of forward rotation and reverse rotation are different, user can fine-tune through model tracking control forward bias P2-23, model tracking control reverse bias P2-24, model tracking control speed feedforward compensation P2 -25.
870 +
871 +== **Gain switching** ==
872 +
873 +Gain switching function:
874 +
875 +●Switch to a lower gain in the motor stationary (servo enabled)state to suppress vibration;
876 +
877 +●Switch to a higher gain in the motor stationary state to shorten the positioning time;
878 +
879 +●Switch to a higher gain in the motor running state to get better command tracking performance;
880 +
881 +●Switch different gain settings by external signals depending on the load connected.
882 +
883 +(1) Gain switching parameter setting
884 +
885 +①When P02-07=0
886 +
887 +Fixed use of the first gain (using P02-01~~P02-03), and the switching of P/PI (proportional/proportional integral) control could be realized through DI function 10 (GAIN-SEL, gain switching).
888 +
889 +(% style="text-align:center" %)
890 +[[image:20230515-8.png]]
891 +
892 +② When P02-07=1
893 +
894 +The switching conditions can be set through parameter P02-08 to realize switching between the first gain (P02-01~~P02-03) and the second gain (P02-04~~P02-06).
895 +
896 +(% style="text-align:center" %)
897 +[[image:20230515-9.png]]
898 +
899 +Figure 7-9 Flow chart of gain switching when P02-07=1
900 +
901 +|(% style="width:72px" %)**P02-08**|(% style="width:146px" %)**Content**|**Diagram**
902 +|(% style="width:72px" %)0|(% style="width:146px" %)Fixed use of the first gain|~-~-
903 +|(% style="width:72px" %)1|(% style="width:146px" %)Switching with DI|~-~-
904 +|(% style="width:72px" %)(((
905 +
906 +
907 +
908 +
909 +
910 +
911 +2
912 +)))|(% style="width:146px" %)(((
913 +
914 +
915 +
916 +
917 +
918 +
919 +Large torque command
920 +)))|[[image:image-20230515140641-1.png]]
921 +|(% style="width:72px" %)(((
922 +
923 +
924 +
925 +
926 +
927 +
928 +
929 +3
930 +)))|(% style="width:146px" %)Large actual torque|[[image:image-20230515140641-2.png]]
931 +|(% style="width:72px" %)(((
932 +
933 +
934 +
935 +
936 +
937 +
938 +4
939 +)))|(% style="width:146px" %)(((
940 +
941 +
942 +
943 +
944 +
945 +
946 +Large speed command
947 +)))|[[image:image-20230515140641-3.png]]
948 +
949 +|(% style="width:74px" %)**P02-08**|(% style="width:176px" %)**Content**|**Diagram**
950 +|(% style="width:74px" %)(((
951 +
952 +
953 +
954 +
955 +
956 +5
957 +)))|(% style="width:176px" %)(((
958 +
959 +
960 +
961 +
962 +
963 +Fast actual speed
964 +)))|(((
965 +
966 +
967 +[[image:image-20230515140641-4.png]]
968 +)))
969 +|(% style="width:74px" %)(((
970 +
971 +
972 +
973 +
974 +
975 +
976 +
977 +6
978 +)))|(% style="width:176px" %)(((
979 +
980 +
981 +
982 +
983 +
984 +
985 +
986 +Speed command change rate is large
987 +)))|[[image:image-20230515140641-5.png]]
988 +|(% style="width:74px" %)(((
989 +
990 +
991 +
992 +
993 +
994 +
995 +7
996 +
997 +
998 +)))|(% style="width:176px" %)(((
999 +
1000 +
1001 +
1002 +
1003 +
1004 +
1005 +Large position deviation
1006 +)))|[[image:image-20230515140641-6.png]]
1007 +|(% style="width:74px" %)(((
1008 +
1009 +
1010 +
1011 +
1012 +
1013 +8
1014 +)))|(% style="width:176px" %)(((
1015 +
1016 +
1017 +
1018 +
1019 +
1020 +Position command
1021 +)))|[[image:image-20230515140641-7.png]]
1022 +
1023 +|(% style="width:73px" %)(((
1024 +
1025 +
1026 +
1027 +
1028 +
1029 +
1030 +9
1031 +)))|(% style="width:154px" %)(((
1032 +
1033 +
1034 +
1035 +
1036 +
1037 +
1038 +Positioning completed
1039 +)))|[[image:image-20230515140641-8.png]]
1040 +|(% style="width:73px" %)(((
1041 +
1042 +
1043 +10
1044 +
1045 +
1046 +)))|(% style="width:154px" %)(((
1047 +
1048 +
1049 +Position command + actual speed
1050 +)))|(((
1051 +
1052 +
1053 +Refer to the chart below
1054 +)))
1055 +
1056 +(% style="text-align:center" %)
1057 +[[image:20230515-10.png]]
1058 +
1059 +Figure 7-10 P02-08=10 Position command + actual speed gain description
1060 +
1061 +(2) Description of related parameters
1062 +
1063 +|(% rowspan="2" style="width:68px" %)
1064 +**P02-07**|(% style="width:150px" %)**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
1065 +|(% style="width:150px" %)The second gain switching mode|Operation setting|Effective immediately|0|0 to 1|Gain control|
1066 +|(% colspan="8" %)(((
1067 +Set the switching mode of the second gain.
1068 +
1069 +|**Setting value**|**Function**
1070 +|0|(((
1071 +The first gain is used by default. Switching using DI function 10 (GAIN-SEL, gain switching):
1072 +
1073 +DI logic invalid: PI control;
1074 +
1075 +DI logic valid: PI control.
1076 +)))
1077 +|1|The first gain and the second gain are switched by the setting value of P02-08.
1078 +)))
1079 +
1080 +|(% rowspan="2" %)
1081 +**P02-08**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
1082 +|Gain switching condition selection|Operation setting|Effective immediately|0|0 to 10|Gain control|
1083 +|(% colspan="8" %)(((
1084 +Set the conditions for gain switching.
1085 +
1086 +|Setting value|Gain switching conditions|Details
1087 +|0|The default is the first gain|Fixed use of the first gain
1088 +|1|Switch by DI port|(((
1089 +Use DI function 10 (GAIN-SEL, gain switching);
1090 +
1091 +DI logic is invalid: the first gain (P02-01~~P02-03);
1092 +
1093 +DI logic is valid: the second gain (P02-04~~P02-06).
1094 +)))
1095 +|2|Large torque command|(((
1096 +In the previous first gain, when the absolute value of torque command is greater than (grade + hysteresis), the second gain is switched;
1097 +
1098 +In the previous second gain, when the absolute value of torque command is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned.
1099 +
1100 +
1101 +)))
1102 +|3|Large actual torque|(((
1103 +In the previous first gain, when the absolute value of actual torque is greater than ( grade + hysteresis ), the second gain is switched;
1104 +
1105 +In the previous second gain, when the absolute value of actual torque is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
1106 +
1107 +
1108 +)))
1109 +|4|Large speed command|(((
1110 +In the previous first gain, when the absolute value of speed command is greater than (grade + hysteresis), the second gain is switched;
1111 +
1112 +In the previous second gain, when the absolute value of speed command is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
1113 +
1114 +
1115 +)))
1116 +|5|Large actual speed|(((
1117 +In the previous first gain, when the absolute value of actual speed is greater than (grade + hysteresis), the second gain is switched;
1118 +
1119 +In the previous second gain, when the absolute value of actual speed is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
1120 +
1121 +
1122 +)))
1123 +|(((
1124 +
1125 +
1126 +6
1127 +)))|(((
1128 +
1129 +
1130 +Large rate of change in speed command
1131 +)))|(((
1132 +In the previous first gain, when the absolute value of the rate of change in speed command is greater than (grade + hysteresis), the second gain is switched;
1133 +
1134 +In the previous second gain, switch to the first gain when the absolute value of the rate of change in speed command is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
1135 +
1136 +
1137 +)))
1138 +|(((
1139 +
1140 +
1141 +7
1142 +)))|(((
1143 +
1144 +
1145 +Large position deviation
1146 +)))|(((
1147 +In the previous first gain, when the absolute value of position deviation is greater than (grade + hysteresis), the second gain is switched;
1148 +
1149 +In the previous second gain, switch to the first gain when the absolute value of position deviation is less than the value of (grade - hysteresis) and the duration is greater than [P02-13], the first gain is returned .
1150 +)))
1151 +|8|Position command|(((
1152 +In the previous first gain, if the position command is not 0, switch to the second gain;
1153 +
1154 +In the previous second gain, if the position command is 0 and the duration is greater than [P02-13], the first gain is returned.
1155 +)))
1156 +|(((
1157 +
1158 +
1159 +9
1160 +)))|(((
1161 +
1162 +
1163 +Positioning complete
1164 +)))|(((
1165 +In the previous first gain, if the positioning is not completed, the second gain is switched; In the previous second gain, if the positioning is not completed and the duration is greater than [P02-13], the first gain is returned.
1166 +
1167 +
1168 +)))
1169 +|(((
1170 +
1171 +
1172 +10
1173 +)))|(((
1174 +
1175 +
1176 +Position command + actual speed
1177 +)))|(((
1178 +In the previous first gain, if the position command is not 0, the second gain is switched;
1179 +
1180 +In the previous second gain, if the position command is 0, the duration is greater than [P02-13] and the absolute value of actual speed is less than ( grade - hysteresis).
1181 +
1182 +
1183 +)))
1184 +
1185 +
1186 +)))
1187 +
1188 +|(% rowspan="2" %)
1189 +**P02-13**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
1190 +|Delay Time for Gain Switching|Operation setting|Effective immediately|20|0 to 10000|Gain control|0.1ms
1191 +|(% colspan="8" %)(((
1192 +The duration of the switching condition required for the second gain to switch back to the first gain.
1193 +
1194 +[[image:image-20230515140953-9.png]]
1195 +
1196 +**✎**Note: This parameter is only valid when the second gain is switched back to the first gain.
1197 +)))
1198 +
1199 +|(% rowspan="2" %)
1200 +**P02-14**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
1201 +|Gain switching grade|Operation setting|Effective immediately|50|0 to 20000|Gain control|According to the switching conditions
1202 +|(% colspan="8" %)(((
1203 +Set the grade of the gain condition. The generation of the actual switching action is affected by the two conditions of grade and hysteresis.
1204 +
1205 +[[image:image-20230515140953-10.png]]
1206 +)))
1207 +
1208 +|(% rowspan="2" %)
1209 +**P02-15**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
1210 +|Gain switching hysteresis|Operation setting|Effective immediately|20|0 to 20000|Gain control|According to the switching conditions
1211 +|(% colspan="8" %)(((
1212 +Set the hysteresis to meet the gain switching condition.
1213 +
1214 +[[image:image-20230515140953-11.png]]
1215 +)))
1216 +
1217 +|(% rowspan="2" %)
1218 +**P02-16**|**Parameter name**|**Setting method**|**Effective time**|**Default**|**Set range**|**Application category**|**Unit**
1219 +|Position loop gain switching time|Operation setting|Effective immediately|30|0 to 10000|Gain control|0.1ms
1220 +|(% colspan="8" %)(((
1221 +Set the time for switching from the first position loop (P02-01) to the second position loop (P02-04) in the position control mode.
1222 +
1223 +[[image:image-20230515140953-12.png]]
1224 +
1225 +If P02-04≤P02-01, then P02-16 is invalid, and the second gain is switched from the first gain immediately.
1226 +)))
1227 +
1228 += **Mechanical resonance suppression** =
1229 +
1230 +== Mechanical resonance suppression methods ==
1231 +
1232 +When the mechanical rigidity is low, vibration and noise may occur due to resonance caused by shaft twisting, and it may not be possible to increase the gain setting. In this case, by using a notch filter to reduce the gain at a specific frequency, after resonance is effectively suppressed, you can continue to increase the servo gain. There are 2 methods to suppress mechanical resonance.
1233 +
1234 +**Torque instruction filter**
1235 +
1236 +By setting the filter time constant, the torque instruction is attenuated in the high frequency range above the cutoff frequency, so as to achieve the expectation of suppressing mechanical resonance. The cut-off frequency of the torque instruction filter could be calculated by the following formula:
1237 +
1238 +(% style="text-align:center" %)
1239 +[[image:image-20220706155820-5.jpeg||class="img-thumbnail"]]
1240 +
1241 +**Notch filter**
1242 +
1243 +The notch filter can achieve the expectation of suppressing mechanical resonance by reducing the gain at a specific frequency. When setting the notch filter correctly, the vibration can be effectively suppressed. You can try to increase the servo gain. The principle of the notch filter is shown in __Figure 7-3__.
1244 +
1245 +== Notch filter ==
1246 +
1247 +The VD2 series servo drives have 2 sets of notch filters, each of which has 3 parameters, namely notch frequency, width grade and depth grade.
1248 +
1249 +**Width grade of notch filter**
1250 +
1251 +The notch width grade is used to express the ratio of the notch width to the center frequency of the notch:
1252 +
1253 +(% style="text-align:center" %)
1254 +[[image:image-20220706155836-6.png||class="img-thumbnail"]]
1255 +
1256 +In formula (7-1), [[image:image-20220706155946-7.png]] is the center frequency of notch filter, that is, the mechanical resonance frequency; [[image:image-20220706155952-8.png]] is the width of notch filter, which represents the frequency bandwidth with an amplitude attenuation rate of **-3dB** relative to the center frequency of notch filter.
1257 +
1258 +**Depth grade of notch filter**
1259 +
1260 +The depth grade of notch filter represents the ratio relationship between input and output at center frequency.
1261 +
1262 +When the notch filter depth grade is 0, the input is completely suppressed at center frequency. When the notch filter depth grade is 100, the input is completely passable at center frequency. Therefore, the smaller the the notch filter depth grade is set, the deeper the the notch filter depth, and the stronger the suppression of mechanical resonance. But the system may be unstable, you should pay attention to it when using it. The specific relationship is shown in __Figure 7-4__.
1263 +
1264 +(% style="text-align:center" %)
1265 +(((
1266 +(% class="wikigeneratedid img-thumbnail" style="display:inline-block" %)
1267 +[[Figure 7-7 Notch characteristics, notch width, and notch depth>>image:image-20220608174259-3.png||id="Iimage-20220608174259-3.png"]]
1268 +)))
1269 +
1270 +
1271 +(% style="text-align:center" %)
1272 +(((
1273 +(% class="wikigeneratedid img-thumbnail" style="display:inline-block" %)
1274 +[[Figure 7-8 Frequency characteristics of notch filter>>image:image-20220706160046-9.png||id="Iimage-20220706160046-9.png"]]
1275 +)))
1276 +
1277 +
1278 +(% class="table-bordered" %)
1279 +|=(% scope="row" style="text-align: center; vertical-align: middle; width: 113px;" %)**Function code**|=(% style="text-align: center; vertical-align: middle; width: 155px;" %)**Name**|=(% style="text-align: center; vertical-align: middle; width: 115px;" %)(((
1280 +**Setting method**
1281 +)))|=(% style="text-align: center; vertical-align: middle; width: 121px;" %)(((
1282 +**Effective time**
1283 +)))|=(% style="text-align: center; vertical-align: middle; width: 99px;" %)**Default value**|=(% style="text-align: center; vertical-align: middle; width: 102px;" %)**Range**|=(% style="text-align: center; vertical-align: middle; width: 362px;" %)**Definition**|=(% style="text-align: center; vertical-align: middle; width: 96px;" %)**Unit**
1284 +|=(% style="text-align: center; vertical-align: middle; width: 113px;" %)P04-05|(% style="text-align:center; vertical-align:middle; width:155px" %)1st notch filter frequency|(% style="text-align:center; vertical-align:middle; width:115px" %)(((
1285 +Operation setting
1286 +)))|(% style="text-align:center; vertical-align:middle; width:121px" %)(((
1287 +Effective immediately
1288 +)))|(% style="text-align:center; vertical-align:middle; width:99px" %)300|(% style="text-align:center; vertical-align:middle; width:102px" %)250 to 5000|(% style="width:362px" %)Set the center frequency of the 1st notch filter. When the set value is 5000, the function of notch filter is invalid.|(% style="text-align:center; vertical-align:middle; width:96px" %)Hz
1289 +|=(% style="text-align: center; vertical-align: middle; width: 113px;" %)P04-06|(% style="text-align:center; vertical-align:middle; width:155px" %)1st notch filter depth|(% style="text-align:center; vertical-align:middle; width:115px" %)(((
1290 +Operation setting
1291 +)))|(% style="text-align:center; vertical-align:middle; width:121px" %)(((
1292 +Effective immediately
1293 +)))|(% style="text-align:center; vertical-align:middle; width:99px" %)100|(% style="text-align:center; vertical-align:middle; width:102px" %)0 to 100|(% style="width:362px" %)(((
1294 +1. 0: all truncated
1295 +1. 100: all passed
1296 +)))|(% style="text-align:center; vertical-align:middle; width:96px" %)-
1297 +|=(% style="text-align: center; vertical-align: middle; width: 113px;" %)P04-07|(% style="text-align:center; vertical-align:middle; width:155px" %)1st notch filter width|(% style="text-align:center; vertical-align:middle; width:115px" %)(((
1298 +Operation setting
1299 +)))|(% style="text-align:center; vertical-align:middle; width:121px" %)(((
1300 +Effective immediately
1301 +)))|(% style="text-align:center; vertical-align:middle; width:99px" %)4|(% style="text-align:center; vertical-align:middle; width:102px" %)0 to 12|(% style="width:362px" %)(((
1302 +1. 0: 0.5 times the bandwidth
1303 +1. 4: 1 times the bandwidth
1304 +1. 8: 2 times the bandwidth
1305 +1. 12: 4 times the bandwidth
1306 +)))|(% style="text-align:center; vertical-align:middle; width:96px" %)-
1307 +|=(% style="text-align: center; vertical-align: middle; width: 113px;" %)P04-08|(% style="text-align:center; vertical-align:middle; width:155px" %)2nd notch filter frequency|(% style="text-align:center; vertical-align:middle; width:115px" %)(((
1308 +Operation setting
1309 +)))|(% style="text-align:center; vertical-align:middle; width:121px" %)(((
1310 +Effective immediately
1311 +)))|(% style="text-align:center; vertical-align:middle; width:99px" %)500|(% style="text-align:center; vertical-align:middle; width:102px" %)250 to 5000|(% style="width:362px" %)Set the center frequency of the 2nd notch filter. When the set value is 5000, the function of the notch filter is invalid.|(% style="text-align:center; vertical-align:middle; width:96px" %)Hz
1312 +|=(% style="text-align: center; vertical-align: middle; width: 113px;" %)P04-09|(% style="text-align:center; vertical-align:middle; width:155px" %)2nd notch filter depth|(% style="text-align:center; vertical-align:middle; width:115px" %)(((
1313 +Operation setting
1314 +)))|(% style="text-align:center; vertical-align:middle; width:121px" %)(((
1315 +Effective immediately
1316 +)))|(% style="text-align:center; vertical-align:middle; width:99px" %)100|(% style="text-align:center; vertical-align:middle; width:102px" %)0 to 100|(% style="width:362px" %)(((
1317 +1. 0: all truncated
1318 +1. 100: all passed
1319 +)))|(% style="text-align:center; vertical-align:middle; width:96px" %)-
1320 +|=(% style="text-align: center; vertical-align: middle; width: 113px;" %)P04-10|(% style="text-align:center; vertical-align:middle; width:155px" %)2nd notch filter width|(% style="text-align:center; vertical-align:middle; width:115px" %)(((
1321 +Operation setting
1322 +)))|(% style="text-align:center; vertical-align:middle; width:121px" %)(((
1323 +Effective immediately
1324 +)))|(% style="text-align:center; vertical-align:middle; width:99px" %)4|(% style="text-align:center; vertical-align:middle; width:102px" %)0 to 12|(% style="width:362px" %)(((
1325 +1. 0: 0.5 times the bandwidth
1326 +1. 4: 1 times the bandwidth
1327 +1. 8: 2 times the bandwidth
1328 +1. 12: 4 times the bandwidth
1329 +)))|(% style="text-align:center; vertical-align:middle; width:96px" %)-
1330 +
1331 +Table 7-11 Notch filter function code parameters
1332 +~)~)~)