Wiki source code of 04 Wiring

Version 3.1 by Iris on 2025/10/10 16:31

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Wecon 1.1 1 = **Main Circuit Wiring** =
2
3 == Main Circuit Terminals ==
4
5 (1) Main circuit terminal distribution of VD3E type A servo drive
6
7 (% style="text-align:center" %)
8 (((
9 (% style="display:inline-block" %)
10 [[Figure 4-1 VD3E Type A Servo Drive Main Circuit Terminal Schematic>>image:1687683102171-561.png]]
11 )))
12
13 (% style="margin-left:auto; margin-right:auto" %)
14 |=(% colspan="3" %)Table 4-1 Name and function of main circuit terminal of VD3E type A servo drive
15 |**Terminal number**|**Terminal name**|**Terminal function**
16 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)Single-phase 220V AC input is connected to L1 and L3.
17 |L2
18 |L3
19 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
20 Use internal braking resistor: short connected C-D.
21
22 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
23 )))
24 |C
25 |D
26 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
27 |V
28 |W
29 |Ground terminal|Ground terminal|Grounding of the servo drive.
30
Iris 3.1 31 (2) Main circuit terminal distribution of VD3E type B servo drive (220V)
Wecon 1.1 32
33 (% style="text-align:center" %)
34 (((
35 (% style="display:inline-block" %)
36 [[Figure 4-2 Schematic Diagram of VD3E Type B Servo Drive Main Circuit Terminal>>image:1687683762972-581.png]]
37 )))
38
Iris 3.1 39 (% style="margin-left:auto; margin-right:auto" %)
40 |=(% colspan="3" %)Table 4-2 Name and function of main circuit terminal of VD3E type B servo drive
41 |**Terminal number**|**Terminal name**|**Terminal function**
42 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)(((
43 Single-phase 220V AC input is connected to L1 and L3.
Wecon 1.1 44
Iris 3.1 45 Three-phase 220V AC input is connected to L1, L2, L3;
46 )))
47 |L2
48 |L3
49 |L1C|(% rowspan="2" %)Control power input terminal|(% rowspan="2" %)Single-phase 220V AC input connected to L1C and L2C
50 |L1C
51 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
52 Use internal braking resistor: short connected C-D.
53
54 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
55 )))
56 |C
57 |D
58 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
59 |V
60 |W
61 |Ground terminal|Ground terminal|Grounding of the servo drive.
62
63 (3) Main circuit terminal distribution of VD3E type B servo drive (380V)
64
Wecon 1.1 65 (% style="text-align:center" %)
66 (((
67 (% style="display:inline-block" %)
68 [[Figure 4-3 Schematic diagram of main circuit terminals of VD3E Type B servo drive (380V)>>image:1728375269674-562.png]]
69 )))
70
Iris 3.1 71 (% style="margin-left:auto; margin-right:auto" %)
72 |=(% colspan="3" %)Table 4-3 Name and function of main circuit terminal of VD3E type B servo drive
73 |**Terminal number**|**Terminal name**|**Terminal function**
74 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)(((
75 Three-phase 220V AC input is connected to L1, L2, L3;
76 )))
77 |L2
78 |L3
79 |L1C|(% rowspan="2" %)Control power input terminal|(% rowspan="2" %)Single-phase 220V AC input connected to L1C and L2C
80 |L1C
81 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
82 Use internal braking resistor: short connected C-D.
Wecon 1.1 83
Iris 3.1 84 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
85 )))
86 |C
87 |D
88 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
89 |V
90 |W
91 |Ground terminal|Ground terminal|Grounding of the servo drive.
92
93 (% class="wikigeneratedid" %)
94 (4) Main circuit terminal distribution of VD3E type C servo drive (380V)
95
96 (% style="text-align:center" %)
97 (((
98 (% style="display:inline-block;" %)
99 [[Figure 4-4 Schematic diagram of main circuit terminals of VD3E Type C servo drive (380V)>>image:1760084313520-431.png||height="486" width="195"]]
100 )))
101
Wecon 1.1 102 (% style="margin-left:auto; margin-right:auto" %)
Iris 3.1 103 |=(% colspan="3" %)Table 4-4 Name and function of main circuit terminal of VD3E type C servo drive
Wecon 1.1 104 |**Terminal number**|**Terminal name**|**Terminal function**
105 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)(((
106 Three-phase 220V AC input is connected to L1, L2, L3;
107 )))
108 |L2
109 |L3
110 |L1C|(% rowspan="2" %)Control power input terminal|(% rowspan="2" %)Single-phase 220V AC input connected to L1C and L2C
111 |L1C
112 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
113 Use internal braking resistor: short connected C-D.
114
115 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
116 )))
117 |C
118 |D
119 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
120 |V
121 |W
122 |Ground terminal|Ground terminal|Grounding of the servo drive.
123
124 == Power Wiring Example ==
125
126 (1) VD3E Type A Drive Single-phase 220V Main Circuit Wiring
127
128 (% style="text-align:center" %)
129 (((
130 (% style="display:inline-block" %)
Iris 3.1 131 [[Figure 4-5 VD3E Type A Drive Single-phase 220V Main Circuit Wiring>>image:image-20230625165108-1.jpeg]]
Wecon 1.1 132 )))
133
134 (2) VD3E Type B Drive Single-phase 220V Main Circuit Wiring
135
136 (% style="text-align:center" %)
137 (((
138 (% style="display:inline-block" %)
Iris 3.1 139 [[Figure 4-6 VD3E Type B Drive Single-phase 220V Main Circuit Wiring>>image:image-20230625165108-2.jpeg]]
Wecon 1.1 140 )))
141
142 (3) VD3E Type B Drive Three-phase 220V Main Circuit Wiring
143
144 (% style="text-align:center" %)
145 (((
146 (% style="display:inline-block" %)
Iris 3.1 147 [[Figure 4-7 VD3E Type B Drive Three-phase 220V Main Circuit Wiring>>image:image-20230625165108-3.jpeg]]
Wecon 1.1 148 )))
149
Iris 3.1 150 (% class="wikigeneratedid" %)
151 (4) VD3E Type B Drive Three-phase 380V Main Circuit Wiring
Wecon 1.1 152
153
154 == Precautions for Main Circuit Wiring ==
155
156 ① The input power line cannot be connected to the output terminals U, V and W, otherwise the servo drive will be damaged. When using the built-in braking resistor, C and D must be connected (factory default connection).
157
158 ② When the cables are bundled and used in pipes, etc., due to the deterioration of heat dissipation conditions, please consider the allowable current reduction rate.
159
160 ③ When the temperature in the cabinet is higher than the cable temperature limit, please choose a cable with a larger cable temperature limit, and it is recommended that the cable wire use Teflon wire. Please pay attention to the warmth of the cable in the low temperature environment. Generally, the surface of the cable is prone to hardening and breakage under the low temperature environment.
161
162 ④ The bending radius of the cable should be more than 10 times the outer diameter of the cable itself to prevent the core of the cable from breaking due to long-term bending.
163
164 == **Power Line Connection of Servo Drive and Servo Motor** ==
165
166 == Power Cable ==
167
168
169 (% style="text-align:center" %)
170 (((
171 (% style="display:inline-block" %)
172 [[Figure 4-8 Connection schematic diagram of servo drive and servo motor>>image:1687684645551-968.png]]
173 )))
174
175
176
177 Wecon VD3E series servo drives have 3 kinds of interface power cables: rectangular plug, aviation plug and in-line type.
178
179
180 (% style="margin-left:auto; margin-right:auto" %)
181 |=(% colspan="4" %)Table 4-4 Power cable servo motor side connector
182 |**Connector exterior**|**Terminal pin distribution**|**Pin description**|(((
183 **Adaptation**
184
185 **Motor flange**
186 )))
187 |(((
188 (% style="text-align:center" %)
189 [[image:1687684675596-372.png]]
190 )))|(((
191 (% style="text-align:center" %)
192 [[image:1687684679111-610.png]]
193 )))|(((
194 Rectangular plug
195
196 |**Pin number**|**Signal name**|**Color**
197 |1|U|Red
198 |2|V|White
199 |3|W|Black
200 |4|PE|Yellow-green
201
202
203 )))|(((
204 60
205
206 80
207 )))
208 |(((
209 (% style="text-align:center" %)
210 [[image:1687684684152-193.png]]
211 )))|(((
212 (% style="text-align:center" %)
213 [[image:1687684687903-164.png]]
214 )))|(((
215 Aviation plug
216
217 |**Pin number**|**Signal name**|**Color**
218 |2|U|Black
219 |4|V|Yellow-green
220 |3|W|Black
221 |1|PE|Black
222
223
224 )))|(((
225 110
226
227 130
228 )))
229 |(((
230 (% style="text-align:center" %)
231 [[image:1687684696324-620.png]]
232 )))|(((
233 (% style="text-align:center" %)
234 [[image:1687684698756-554.png]]
235 )))|(((
236 In-line type plug
237
238 |**Pin number**|**Signal name**|**Color**
239 |3|U|Red
240 |1|V|White
241 |2|W|Black
242 |4|PE|Yellow-green
243
244
245 )))|(((
246 60
247
248 80
249 )))
250
251 (% class="box infomessage" %)
252 (((
253 **✎Note:** The color of the lines is subject to the actual product. The lines described in this manual are all lines of Wecon.
254 )))
255
256 == Brake Device Cable ==
257
258 |**Connector shape and terminal pin distribution**|**Pin description**
259 |(((
260 (% style="text-align:center" %)
261 [[image:1687684709179-705.png]]
262 )))|(((
263 |**Pin number**|**Signal name**
264 |1|DC 24V
265 |2|GND
266 |3|-
267
268
269 )))
270
271 |(% colspan="2" %)**Connector shape and terminal pin distribution**|**Pin description**|**Adaptable motor flange**
Theodore Xu 2.1 272 |WD Series|(((
273 (% style="text-align:center" %)
274 [[image:VD3E manual wd barke cable.png||height="128" width="201"]]
275
276
277 )))|(((
Wecon 1.1 278 |**Pin number**|**Signal name**
279 |1|BR+
280 |2|BR-
281
282
283 )))|(((
284 60
285
286 80
287 )))
Theodore Xu 2.1 288 |WE Series|(((
289 (% style="text-align:center" %)
290 [[image:1728375778780-598.png]]
291 )))|(((
Wecon 1.1 292 |**Pin number**|**Signal name**
293 |1|DC 24V
294 |2|GND
295 |3|-
296
297
298 )))|(((
299 80
300
301 110
302
303 130
304 )))
305
306 = **Encoder Cable Connection of Servo Drive and Servo Motor** =
307
308
309
310 (% style="text-align:center" %)
311 (((
312 (% style="display:inline-block" %)
313 [[Figure 4-9 Encoder cable connection schema>>image:1687747907582-918.png]]
314 )))
315
316
317
318
319 (% style="margin-left:auto; margin-right:auto" %)
320 |=(% colspan="3" %)Table 4-5 Encoder cable servo drive side connector
321 |**Connector exterior**|**Terminal pin distribution**|**Pin description**
322 |(((
323 (% style="text-align:center" %)
324 [[image:1687747991360-592.png]]
325 )))|(((
326 (% style="text-align:center" %)
327 [[image:1687747994434-201.png]]
328 )))|(((
329 |**Pin number**|**Signal name**
330 |1|5V
331 |2|GND
332 |3|-
333 |4|-
334 |5|SD+
335 |6|SD-
336
337
338 )))
339
340 (% style="margin-left:auto; margin-right:auto" %)
341 |=(% colspan="3" %)Table 4-6 Absolute encoder cable connector (rectangular plug)
342 |(% colspan="2" %)**Connector shape and terminal pin distribution**|(((
343 **Adapted motor**
344
345 **Flange**
346 )))
347 |[[image:image-20230626105045-1.png]]|[[image:image-20230626105045-2.png]]|(% rowspan="3" %)(((
348 60
349
350 80
351 )))
352 |[[image:image-20230626105045-3.png]]|[[image:image-20230626105045-4.png]]
353 |(% colspan="2" %)(((
354 |**Pin number**|**Signal name**
355 |7|5V
356 |8|GND
357 |4|SD+
358 |5|SD-
359 |3|Shield
360 |1|Battery+
361 |2|Battery-
362
363
364 )))
365
366 (% style="margin-left:auto; margin-right:auto" %)
367 |=(% colspan="5" %)Table 4-7 Encoder cable pin connection relationship
368 |(% colspan="2" %)**Drive side J1394**|(% rowspan="2" %)**Description**|(% colspan="2" %)**Motor side**
369 |**Pin number**|**Signal name**|(% style="width:328px" %)**Rectangular plug pin number**|(% style="width:287px" %)**Cable color**
370 |1|5V|Encoder +5v power|(% style="width:328px" %)7|(% style="width:287px" %)Blue
371 |2|GND|Encoder power ground|(% style="width:328px" %)8|(% style="width:287px" %)Orange
372 |5|SD+|Serial communication signal +|(% style="width:328px" %)4|(% style="width:287px" %)Green
373 |6|SD-|Serial communication signal -|(% style="width:328px" %)5|(% style="width:287px" %)Brown
374 |Shell|Shield|Shield|(% style="width:328px" %)3|(% style="width:287px" %)-
375 |-|-|Battery+|(% style="width:328px" %)1*|(% style="width:287px" %)Pink
376 |-|-|Battery-|(% style="width:328px" %)2*|(% style="width:287px" %)Pink-Black
377
378 The pin with “*” indicates the signal line of encoder battery. If the multi-turn battery memory function is not used, you don’t need to connect the signal lines. It is only used as single turn encoder line at this time.
379
380 (% class="box infomessage" %)
381 (((
382 **✎Note:** The color of the cable is subject to the actual product. The cables described in this manual are all cables of Wecon!
383 )))
384
385
386 (% style="margin-left:auto; margin-right:auto" %)
387 |=(% colspan="3" %)Table 4-7 Absolute value encoder cable connector (aviation plug)
388 |(% colspan="2" %)**Connector shape and terminal pin distribution**|(((
389 **Adapted motor**
390
391 **Flange**
392 )))
393 |[[image:image-20230626105045-5.png]]|[[image:image-20230626105045-6.png]]|(% rowspan="3" %)(((
394 110
395
396 130
397 )))
398 |(((
399 (% style="text-align:center" %)
400 [[image:1687748771732-938.png]]
401 )))|(((
402 (% style="text-align:center" %)
403 [[image:1687748774596-792.png]]
404 )))
405 |(% colspan="2" %)(((
406 |**Pin number**|**Signal name**
407 |7|5V
408 |5|GND
409 |6|SD+
410 |4|SD-
411 |1|Shield
412 |3|Battery+
413 |2|Battery-
414
415
416 )))
417
418 (% style="margin-left:auto; margin-right:auto" %)
419 |=(% colspan="5" %)Table 4-9 Encoder cable pin connection relationship
420 |(% colspan="2" %)**Drive side J1394**|(% rowspan="2" %)**Description**|(% colspan="2" %)**Motor side**
421 |**Pin number**|**Signal name**|**Aviation plug pin number**|**Cable color**
422 |1|5V|Encoder +5v power|7|Blue
423 |2|GND|Encoder power ground|5|Orange
424 |5|SD+|Serial communication signal +|6|Green
425 |6|SD-|Serial communication signal -|4|Brown
426 |Shell|Shield|Shield|1|-
427 |-|-|Battery+|3*|Pink
428 |-|-|Battery-|2*|Pink-Black
429
430 The pin with “*” indicates the signal line of encoder battery. If the multi-turn battery memory function is not used, you don’t need to connect the signal lines. It is only used as single turn encoder line at this time.
431
432 (% class="box infomessage" %)
433 (((
434 **✎Note:** The color of the cable is subject to the actual product. The cables described in this manual are all cables of Wecon!
435 )))
436
437
438 (% style="margin-left:auto; margin-right:auto" %)
439 |=(% colspan="3" %)Table 4-10 Absolute value encoder cable connector (in-line type)
440 |(% colspan="2" %)**Connector shape and terminal pin distribution**|(((
441 **Adapted motor**
442
443 **Flange**
444 )))
445 |[[image:image-20230626105045-7.png]]|[[image:image-20230626105045-8.png]]|(% rowspan="3" %)(((
446 60
447
448 80
449 )))
450 |(((
451
452
453 [[image:企业微信截图_16877488985122.png]]
454 )))|(((
455
456
457 (% style="text-align:center" %)
458 [[image:企业微信截图_16877489288144.png]]
459 )))
460 |(% colspan="2" %)(((
461 |**Pin number**|**Signal name**
462 |7|5V
463 |5|GND
464 |6|SD+
465 |4|SD-
466 |1|Shield
467
468
469 )))
470
471 (% style="margin-left:auto; margin-right:auto" %)
472 |=(% colspan="5" %)Table 4-11 Encoder cable pin connection relationship
473 |(% colspan="2" %)**Drive side J1394**|(% rowspan="2" %)**Description**|(% colspan="2" %)**Motor side**
474 |**Pin number**|**Signal name**|**Aviation plug pin number**|**Cable color**
475 |1|5V|Encoder +5v power|7|Blue
476 |2|GND|Encoder power ground|5|Orange
477 |5|SD+|Serial communication signal +|6|Green
478 |6|SD-|Serial communication signal -|4|Brown
479 |Shell|Shield|Shield|1|-
480
481 (% class="box infomessage" %)
482 (((
483 **✎Note:** The color of the cable is subject to the actual product. The cables described in this manual are all cables of Wecon!
484 )))
485
486 = **Servo Drive Control Input and Output Terminal Wiring** =
487
488 == CN2 Pin Distribution ==
489
490
491 (% style="text-align:center" %)
492 [[image:WXWorkCapture_17416797677562.png]]
493
494 (% style="margin-left:auto; margin-right:auto" %)
495 |=(% colspan="4" scope="row" %)Table 4-14 CN2 Interface Definition
496 |=**Pin number**|**Signal name**|**Pin number**|**Signal name**
497 |=1|DO2-|9|DI1
498 |=2|DO2+|10|DI3
499 |=3|SS|11|DO3-
500 |=4|DI2|12|DO3+
501 |=5|DI4|13|-
502 |=6|DO1-|14|DI6
503 |=7|DO1+|15|DI5
504 |=8|-| |
505
506 == Digital Input and Output Signals ==
507
508 (% style="margin-left:auto; margin-right:auto" %)
509 |=(% colspan="3" %)Table 4-12 DI/DO signal description
510 |**Pin number**|**Signal name**|**Default function**
511 |9|DI1|None
512 |4|DI2|Fault and warning clear
513 |10|DI3|Forward drive prohibition
514 |5|DI4|Reverse drive prohibition
515 |15|DI5|None
516 |14|DI6|None
517 |3|SS|Power input (12 ~~ 24V)
518 |6|DO1-|(% rowspan="2" %)Rotation detection
519 |7|DO1+
520 |1|DO2-|(% rowspan="2" %)Fault signal
521 |2|DO2+
522 |11|DO3-|(% rowspan="2" %)Servo ready
523 |12|DO3+
524
525 1) Digital input circuit
526
527 Taking DI1 as an example, the interface circuits of DI1 ~~ DI6 are exactly the same.
528
529 When the control device(HMI/PLC) is relay output
530
531 (% style="text-align:center" %)
532 (((
533 (% style="display:inline-block" %)
534 [[Figure 4-11 Relay output>>image:image-20230626105836-9.png]]
535 )))
536
537
538 When the control device(HMI/PLC) is open collector output
539
540 (% style="text-align:center" %)
541 (((
542 (% style="display:inline-block" %)
543 [[Figure 4-12 Open collector output>>image:image-20230626105836-10.png]]
544 )))
545
546
547
548 **Digital output circuit**
549
550 Taking DO1 as an example, the interface circuits of DO1 ~~ DO3 are exactly the same.
551
552 When the control device(HMI/PLC) is relay input
553
554 (% style="text-align:center" %)
555 (((
556 (% style="display:inline-block" %)
557 [[Figure 4-11 Relay input>>image:image-20230626105836-11.png]]
558 )))
559
560
561
562 When the control device(HMI/PLC) is optocoupler input
563
564 (% style="text-align:center" %)
565 (((
566 (% style="display:inline-block" %)
567 [[Figure 4-12 Optocoupler input>>image:image-20230626105836-12.png]]
568 )))
569
570
571
572
573 == Brake Wiring ==
574
575 The brake is a mechanism that prevents the servo motor shaft from moving when the servo drive is in a non-operating state, and keeps the motor locked in position, so that the moving part of the machine will not move due to its own weight or external force.
576
577 The brake input signal is non-polar, and the user needs to prepare 24V power supply. The standard connection diagram of brake signal BK and brake power supply is as follows:
578
579 (% style="text-align:center" %)
580 (((
581 (% style="display:inline-block" %)
582 [[Figure 4-15 Brake wiring (taking three-phase 220V input as an example)>>image:image-20230626105836-13.png]]
583 )))
584
585 = **Communication Signal Wiring** =
586
587 The CN5 port of the first servo drive is connected to Wecon PLC LX6V
588
589 (% style="text-align:center" %)
590 (((
591 (% style="display:inline-block" %)
592 [[Figure 4-16 Communication topology networking schema>>image:1687748619942-118.png]]
593 )))
594
595
596
597
598
599 (% style="margin-left:auto; margin-right:auto" %)
600 |=(% colspan="3" %)Table 4-16 CN5\ CN6 interface definition
601 |**Pin**|**Name**|**Function description**
602 |1|RX-|Computer sends negative terminal (drive receives negative)
603 |2|RX+|Computer sends terminal (drive receives positive)
604 |3|TX-|Computer receives negative terminal (drive sends negative)
605 |4|GND|Ground terminal
606 |5|Not used|Not used
607 |6|TX+|Computer receives positive terminal (drive sends positive)
608 |7|NC|Not used
609 |8|NC|Not used