Wiki source code of 04 Wiring

Version 5.1 by Iris on 2025/10/10 17:01

Hide last authors
Wecon 1.1 1 = **Main Circuit Wiring** =
2
3 == Main Circuit Terminals ==
4
5 (1) Main circuit terminal distribution of VD3E type A servo drive
6
7 (% style="text-align:center" %)
8 (((
9 (% style="display:inline-block" %)
10 [[Figure 4-1 VD3E Type A Servo Drive Main Circuit Terminal Schematic>>image:1687683102171-561.png]]
11 )))
12
13 (% style="margin-left:auto; margin-right:auto" %)
14 |=(% colspan="3" %)Table 4-1 Name and function of main circuit terminal of VD3E type A servo drive
15 |**Terminal number**|**Terminal name**|**Terminal function**
16 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)Single-phase 220V AC input is connected to L1 and L3.
17 |L2
18 |L3
19 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
20 Use internal braking resistor: short connected C-D.
21
22 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
23 )))
24 |C
25 |D
26 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
27 |V
28 |W
29 |Ground terminal|Ground terminal|Grounding of the servo drive.
30
Iris 3.1 31 (2) Main circuit terminal distribution of VD3E type B servo drive (220V)
Wecon 1.1 32
33 (% style="text-align:center" %)
34 (((
Iris 5.1 35 (% style="display:inline-block; width:227px;" %)
Iris 3.2 36 [[Figure 4-2 Schematic Diagram of VD3E Type B Servo Drive Main Circuit Terminal>>image:1687683762972-581.png||height="374" width="227"]]
Wecon 1.1 37 )))
38
Iris 3.1 39 (% style="margin-left:auto; margin-right:auto" %)
40 |=(% colspan="3" %)Table 4-2 Name and function of main circuit terminal of VD3E type B servo drive
41 |**Terminal number**|**Terminal name**|**Terminal function**
42 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)(((
43 Single-phase 220V AC input is connected to L1 and L3.
Wecon 1.1 44
Iris 3.1 45 Three-phase 220V AC input is connected to L1, L2, L3;
46 )))
47 |L2
48 |L3
49 |L1C|(% rowspan="2" %)Control power input terminal|(% rowspan="2" %)Single-phase 220V AC input connected to L1C and L2C
50 |L1C
51 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
52 Use internal braking resistor: short connected C-D.
53
54 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
55 )))
56 |C
57 |D
58 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
59 |V
60 |W
61 |Ground terminal|Ground terminal|Grounding of the servo drive.
62
63 (3) Main circuit terminal distribution of VD3E type B servo drive (380V)
64
Wecon 1.1 65 (% style="text-align:center" %)
66 (((
Iris 5.1 67 (% style="display:inline-block; width:204px;" %)
Iris 3.2 68 [[Figure 4-3 Schematic diagram of main circuit terminals of VD3E Type B servo drive (380V)>>image:1728375269674-562.png||height="342" width="204"]]
Wecon 1.1 69 )))
70
Iris 3.1 71 (% style="margin-left:auto; margin-right:auto" %)
72 |=(% colspan="3" %)Table 4-3 Name and function of main circuit terminal of VD3E type B servo drive
73 |**Terminal number**|**Terminal name**|**Terminal function**
74 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)(((
75 Three-phase 220V AC input is connected to L1, L2, L3;
76 )))
77 |L2
78 |L3
79 |L1C|(% rowspan="2" %)Control power input terminal|(% rowspan="2" %)Single-phase 220V AC input connected to L1C and L2C
80 |L1C
81 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
82 Use internal braking resistor: short connected C-D.
Wecon 1.1 83
Iris 3.1 84 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
85 )))
86 |C
87 |D
88 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
89 |V
90 |W
91 |Ground terminal|Ground terminal|Grounding of the servo drive.
92
93 (% class="wikigeneratedid" %)
94 (4) Main circuit terminal distribution of VD3E type C servo drive (380V)
95
96 (% style="text-align:center" %)
97 (((
Iris 3.2 98 (% style="display:inline-block; width:195px;" %)
99 [[Figure 4-4 Schematic diagram of main circuit terminals of VD3E Type C servo drive (380V)>>image:1760084313520-431.png||height="322" width="129"]]
Iris 3.1 100 )))
101
Wecon 1.1 102 (% style="margin-left:auto; margin-right:auto" %)
Iris 3.1 103 |=(% colspan="3" %)Table 4-4 Name and function of main circuit terminal of VD3E type C servo drive
Wecon 1.1 104 |**Terminal number**|**Terminal name**|**Terminal function**
105 |L1|(% rowspan="3" %)Power input terminal|(% rowspan="3" %)(((
106 Three-phase 220V AC input is connected to L1, L2, L3;
107 )))
108 |L2
109 |L3
110 |L1C|(% rowspan="2" %)Control power input terminal|(% rowspan="2" %)Single-phase 220V AC input connected to L1C and L2C
111 |L1C
112 |P+|(% rowspan="3" %)Braking resistor terminal|(% rowspan="3" %)(((
113 Use internal braking resistor: short connected C-D.
114
115 Use an external braking resistor: please disconnect the short wire between C-D, and then connect the external braking resistor between P+ and C;
116 )))
117 |C
118 |D
119 |U|(% rowspan="3" %)Motor power line terminal|(% rowspan="3" %)Connect with the U, V, W of the motor to supply power to the motor.
120 |V
121 |W
122 |Ground terminal|Ground terminal|Grounding of the servo drive.
123
124 == Power Wiring Example ==
125
126 (1) VD3E Type A Drive Single-phase 220V Main Circuit Wiring
127
128 (% style="text-align:center" %)
129 (((
Iris 5.1 130 (% style="display:inline-block; width:610px;" %)
Iris 3.2 131 [[Figure 4-5 VD3E Type A Drive Single-phase 220V Main Circuit Wiring>>image:image-20230625165108-1.jpeg||height="519" width="610"]]
Wecon 1.1 132 )))
133
134 (2) VD3E Type B Drive Single-phase 220V Main Circuit Wiring
135
136 (% style="text-align:center" %)
137 (((
Iris 5.1 138 (% style="display:inline-block; width:620px;" %)
Iris 3.2 139 [[Figure 4-6 VD3E Type B Drive Single-phase 220V Main Circuit Wiring>>image:image-20230625165108-2.jpeg||height="534" width="620"]]
Wecon 1.1 140 )))
141
142 (3) VD3E Type B Drive Three-phase 220V Main Circuit Wiring
143
144 (% style="text-align:center" %)
145 (((
Iris 5.1 146 (% style="display:inline-block; width:691px;" %)
Iris 3.2 147 [[Figure 4-7 VD3E Type B Drive Three-phase 220V Main Circuit Wiring>>image:image-20230625165108-3.jpeg||height="595" width="691"]]
Wecon 1.1 148 )))
149
Iris 3.1 150 (% class="wikigeneratedid" %)
151 (4) VD3E Type B Drive Three-phase 380V Main Circuit Wiring
Wecon 1.1 152
Iris 5.1 153 (% style="text-align:center" %)
154 (((
155 (% style="display:inline-block" %)
156 [[Figure 4-8 VD3E Type B Drive Three-phase 380V Main Circuit Wiring>>image:1760086097965-246.png]]
157 )))
Wecon 1.1 158
Iris 5.1 159 (% class="wikigeneratedid" %)
160 (4) VD3E Type C Drive Three-phase 380V Main Circuit Wiring
161
162
Wecon 1.1 163 == Precautions for Main Circuit Wiring ==
164
165 ① The input power line cannot be connected to the output terminals U, V and W, otherwise the servo drive will be damaged. When using the built-in braking resistor, C and D must be connected (factory default connection).
166
167 ② When the cables are bundled and used in pipes, etc., due to the deterioration of heat dissipation conditions, please consider the allowable current reduction rate.
168
169 ③ When the temperature in the cabinet is higher than the cable temperature limit, please choose a cable with a larger cable temperature limit, and it is recommended that the cable wire use Teflon wire. Please pay attention to the warmth of the cable in the low temperature environment. Generally, the surface of the cable is prone to hardening and breakage under the low temperature environment.
170
171 ④ The bending radius of the cable should be more than 10 times the outer diameter of the cable itself to prevent the core of the cable from breaking due to long-term bending.
172
173 == **Power Line Connection of Servo Drive and Servo Motor** ==
174
175 == Power Cable ==
176
177
178 (% style="text-align:center" %)
179 (((
180 (% style="display:inline-block" %)
181 [[Figure 4-8 Connection schematic diagram of servo drive and servo motor>>image:1687684645551-968.png]]
182 )))
183
184
185
186 Wecon VD3E series servo drives have 3 kinds of interface power cables: rectangular plug, aviation plug and in-line type.
187
188
189 (% style="margin-left:auto; margin-right:auto" %)
190 |=(% colspan="4" %)Table 4-4 Power cable servo motor side connector
191 |**Connector exterior**|**Terminal pin distribution**|**Pin description**|(((
192 **Adaptation**
193
194 **Motor flange**
195 )))
196 |(((
197 (% style="text-align:center" %)
198 [[image:1687684675596-372.png]]
199 )))|(((
200 (% style="text-align:center" %)
201 [[image:1687684679111-610.png]]
202 )))|(((
203 Rectangular plug
204
205 |**Pin number**|**Signal name**|**Color**
206 |1|U|Red
207 |2|V|White
208 |3|W|Black
209 |4|PE|Yellow-green
210
211
212 )))|(((
213 60
214
215 80
216 )))
217 |(((
218 (% style="text-align:center" %)
219 [[image:1687684684152-193.png]]
220 )))|(((
221 (% style="text-align:center" %)
222 [[image:1687684687903-164.png]]
223 )))|(((
224 Aviation plug
225
226 |**Pin number**|**Signal name**|**Color**
227 |2|U|Black
228 |4|V|Yellow-green
229 |3|W|Black
230 |1|PE|Black
231
232
233 )))|(((
234 110
235
236 130
237 )))
238 |(((
239 (% style="text-align:center" %)
240 [[image:1687684696324-620.png]]
241 )))|(((
242 (% style="text-align:center" %)
243 [[image:1687684698756-554.png]]
244 )))|(((
245 In-line type plug
246
247 |**Pin number**|**Signal name**|**Color**
248 |3|U|Red
249 |1|V|White
250 |2|W|Black
251 |4|PE|Yellow-green
252
253
254 )))|(((
255 60
256
257 80
258 )))
259
260 (% class="box infomessage" %)
261 (((
262 **✎Note:** The color of the lines is subject to the actual product. The lines described in this manual are all lines of Wecon.
263 )))
264
265 == Brake Device Cable ==
266
267 |**Connector shape and terminal pin distribution**|**Pin description**
268 |(((
269 (% style="text-align:center" %)
270 [[image:1687684709179-705.png]]
271 )))|(((
272 |**Pin number**|**Signal name**
273 |1|DC 24V
274 |2|GND
275 |3|-
276
277
278 )))
279
280 |(% colspan="2" %)**Connector shape and terminal pin distribution**|**Pin description**|**Adaptable motor flange**
Theodore Xu 2.1 281 |WD Series|(((
282 (% style="text-align:center" %)
283 [[image:VD3E manual wd barke cable.png||height="128" width="201"]]
284
285
286 )))|(((
Wecon 1.1 287 |**Pin number**|**Signal name**
288 |1|BR+
289 |2|BR-
290
291
292 )))|(((
293 60
294
295 80
296 )))
Theodore Xu 2.1 297 |WE Series|(((
298 (% style="text-align:center" %)
299 [[image:1728375778780-598.png]]
300 )))|(((
Wecon 1.1 301 |**Pin number**|**Signal name**
302 |1|DC 24V
303 |2|GND
304 |3|-
305
306
307 )))|(((
308 80
309
310 110
311
312 130
313 )))
314
315 = **Encoder Cable Connection of Servo Drive and Servo Motor** =
316
317
318
319 (% style="text-align:center" %)
320 (((
321 (% style="display:inline-block" %)
322 [[Figure 4-9 Encoder cable connection schema>>image:1687747907582-918.png]]
323 )))
324
325
326
327
328 (% style="margin-left:auto; margin-right:auto" %)
329 |=(% colspan="3" %)Table 4-5 Encoder cable servo drive side connector
330 |**Connector exterior**|**Terminal pin distribution**|**Pin description**
331 |(((
332 (% style="text-align:center" %)
333 [[image:1687747991360-592.png]]
334 )))|(((
335 (% style="text-align:center" %)
336 [[image:1687747994434-201.png]]
337 )))|(((
338 |**Pin number**|**Signal name**
339 |1|5V
340 |2|GND
341 |3|-
342 |4|-
343 |5|SD+
344 |6|SD-
345
346
347 )))
348
349 (% style="margin-left:auto; margin-right:auto" %)
350 |=(% colspan="3" %)Table 4-6 Absolute encoder cable connector (rectangular plug)
351 |(% colspan="2" %)**Connector shape and terminal pin distribution**|(((
352 **Adapted motor**
353
354 **Flange**
355 )))
356 |[[image:image-20230626105045-1.png]]|[[image:image-20230626105045-2.png]]|(% rowspan="3" %)(((
357 60
358
359 80
360 )))
361 |[[image:image-20230626105045-3.png]]|[[image:image-20230626105045-4.png]]
362 |(% colspan="2" %)(((
363 |**Pin number**|**Signal name**
364 |7|5V
365 |8|GND
366 |4|SD+
367 |5|SD-
368 |3|Shield
369 |1|Battery+
370 |2|Battery-
371
372
373 )))
374
375 (% style="margin-left:auto; margin-right:auto" %)
376 |=(% colspan="5" %)Table 4-7 Encoder cable pin connection relationship
377 |(% colspan="2" %)**Drive side J1394**|(% rowspan="2" %)**Description**|(% colspan="2" %)**Motor side**
378 |**Pin number**|**Signal name**|(% style="width:328px" %)**Rectangular plug pin number**|(% style="width:287px" %)**Cable color**
379 |1|5V|Encoder +5v power|(% style="width:328px" %)7|(% style="width:287px" %)Blue
380 |2|GND|Encoder power ground|(% style="width:328px" %)8|(% style="width:287px" %)Orange
381 |5|SD+|Serial communication signal +|(% style="width:328px" %)4|(% style="width:287px" %)Green
382 |6|SD-|Serial communication signal -|(% style="width:328px" %)5|(% style="width:287px" %)Brown
383 |Shell|Shield|Shield|(% style="width:328px" %)3|(% style="width:287px" %)-
384 |-|-|Battery+|(% style="width:328px" %)1*|(% style="width:287px" %)Pink
385 |-|-|Battery-|(% style="width:328px" %)2*|(% style="width:287px" %)Pink-Black
386
387 The pin with “*” indicates the signal line of encoder battery. If the multi-turn battery memory function is not used, you don’t need to connect the signal lines. It is only used as single turn encoder line at this time.
388
389 (% class="box infomessage" %)
390 (((
391 **✎Note:** The color of the cable is subject to the actual product. The cables described in this manual are all cables of Wecon!
392 )))
393
394
395 (% style="margin-left:auto; margin-right:auto" %)
396 |=(% colspan="3" %)Table 4-7 Absolute value encoder cable connector (aviation plug)
397 |(% colspan="2" %)**Connector shape and terminal pin distribution**|(((
398 **Adapted motor**
399
400 **Flange**
401 )))
402 |[[image:image-20230626105045-5.png]]|[[image:image-20230626105045-6.png]]|(% rowspan="3" %)(((
403 110
404
405 130
406 )))
407 |(((
408 (% style="text-align:center" %)
409 [[image:1687748771732-938.png]]
410 )))|(((
411 (% style="text-align:center" %)
412 [[image:1687748774596-792.png]]
413 )))
414 |(% colspan="2" %)(((
415 |**Pin number**|**Signal name**
416 |7|5V
417 |5|GND
418 |6|SD+
419 |4|SD-
420 |1|Shield
421 |3|Battery+
422 |2|Battery-
423
424
425 )))
426
427 (% style="margin-left:auto; margin-right:auto" %)
428 |=(% colspan="5" %)Table 4-9 Encoder cable pin connection relationship
429 |(% colspan="2" %)**Drive side J1394**|(% rowspan="2" %)**Description**|(% colspan="2" %)**Motor side**
430 |**Pin number**|**Signal name**|**Aviation plug pin number**|**Cable color**
431 |1|5V|Encoder +5v power|7|Blue
432 |2|GND|Encoder power ground|5|Orange
433 |5|SD+|Serial communication signal +|6|Green
434 |6|SD-|Serial communication signal -|4|Brown
435 |Shell|Shield|Shield|1|-
436 |-|-|Battery+|3*|Pink
437 |-|-|Battery-|2*|Pink-Black
438
439 The pin with “*” indicates the signal line of encoder battery. If the multi-turn battery memory function is not used, you don’t need to connect the signal lines. It is only used as single turn encoder line at this time.
440
441 (% class="box infomessage" %)
442 (((
443 **✎Note:** The color of the cable is subject to the actual product. The cables described in this manual are all cables of Wecon!
444 )))
445
446
447 (% style="margin-left:auto; margin-right:auto" %)
448 |=(% colspan="3" %)Table 4-10 Absolute value encoder cable connector (in-line type)
449 |(% colspan="2" %)**Connector shape and terminal pin distribution**|(((
450 **Adapted motor**
451
452 **Flange**
453 )))
454 |[[image:image-20230626105045-7.png]]|[[image:image-20230626105045-8.png]]|(% rowspan="3" %)(((
455 60
456
457 80
458 )))
459 |(((
460
461
462 [[image:企业微信截图_16877488985122.png]]
463 )))|(((
464
465
466 (% style="text-align:center" %)
467 [[image:企业微信截图_16877489288144.png]]
468 )))
469 |(% colspan="2" %)(((
470 |**Pin number**|**Signal name**
471 |7|5V
472 |5|GND
473 |6|SD+
474 |4|SD-
475 |1|Shield
476
477
478 )))
479
480 (% style="margin-left:auto; margin-right:auto" %)
481 |=(% colspan="5" %)Table 4-11 Encoder cable pin connection relationship
482 |(% colspan="2" %)**Drive side J1394**|(% rowspan="2" %)**Description**|(% colspan="2" %)**Motor side**
483 |**Pin number**|**Signal name**|**Aviation plug pin number**|**Cable color**
484 |1|5V|Encoder +5v power|7|Blue
485 |2|GND|Encoder power ground|5|Orange
486 |5|SD+|Serial communication signal +|6|Green
487 |6|SD-|Serial communication signal -|4|Brown
488 |Shell|Shield|Shield|1|-
489
490 (% class="box infomessage" %)
491 (((
492 **✎Note:** The color of the cable is subject to the actual product. The cables described in this manual are all cables of Wecon!
493 )))
494
495 = **Servo Drive Control Input and Output Terminal Wiring** =
496
497 == CN2 Pin Distribution ==
498
499
500 (% style="text-align:center" %)
501 [[image:WXWorkCapture_17416797677562.png]]
502
503 (% style="margin-left:auto; margin-right:auto" %)
504 |=(% colspan="4" scope="row" %)Table 4-14 CN2 Interface Definition
505 |=**Pin number**|**Signal name**|**Pin number**|**Signal name**
506 |=1|DO2-|9|DI1
507 |=2|DO2+|10|DI3
508 |=3|SS|11|DO3-
509 |=4|DI2|12|DO3+
510 |=5|DI4|13|-
511 |=6|DO1-|14|DI6
512 |=7|DO1+|15|DI5
513 |=8|-| |
514
515 == Digital Input and Output Signals ==
516
517 (% style="margin-left:auto; margin-right:auto" %)
518 |=(% colspan="3" %)Table 4-12 DI/DO signal description
519 |**Pin number**|**Signal name**|**Default function**
520 |9|DI1|None
521 |4|DI2|Fault and warning clear
522 |10|DI3|Forward drive prohibition
523 |5|DI4|Reverse drive prohibition
524 |15|DI5|None
525 |14|DI6|None
526 |3|SS|Power input (12 ~~ 24V)
527 |6|DO1-|(% rowspan="2" %)Rotation detection
528 |7|DO1+
529 |1|DO2-|(% rowspan="2" %)Fault signal
530 |2|DO2+
531 |11|DO3-|(% rowspan="2" %)Servo ready
532 |12|DO3+
533
534 1) Digital input circuit
535
536 Taking DI1 as an example, the interface circuits of DI1 ~~ DI6 are exactly the same.
537
538 When the control device(HMI/PLC) is relay output
539
540 (% style="text-align:center" %)
541 (((
542 (% style="display:inline-block" %)
543 [[Figure 4-11 Relay output>>image:image-20230626105836-9.png]]
544 )))
545
546
547 When the control device(HMI/PLC) is open collector output
548
549 (% style="text-align:center" %)
550 (((
551 (% style="display:inline-block" %)
552 [[Figure 4-12 Open collector output>>image:image-20230626105836-10.png]]
553 )))
554
555
556
557 **Digital output circuit**
558
559 Taking DO1 as an example, the interface circuits of DO1 ~~ DO3 are exactly the same.
560
561 When the control device(HMI/PLC) is relay input
562
563 (% style="text-align:center" %)
564 (((
565 (% style="display:inline-block" %)
566 [[Figure 4-11 Relay input>>image:image-20230626105836-11.png]]
567 )))
568
569
570
571 When the control device(HMI/PLC) is optocoupler input
572
573 (% style="text-align:center" %)
574 (((
575 (% style="display:inline-block" %)
576 [[Figure 4-12 Optocoupler input>>image:image-20230626105836-12.png]]
577 )))
578
579
580
581
582 == Brake Wiring ==
583
584 The brake is a mechanism that prevents the servo motor shaft from moving when the servo drive is in a non-operating state, and keeps the motor locked in position, so that the moving part of the machine will not move due to its own weight or external force.
585
586 The brake input signal is non-polar, and the user needs to prepare 24V power supply. The standard connection diagram of brake signal BK and brake power supply is as follows:
587
588 (% style="text-align:center" %)
589 (((
590 (% style="display:inline-block" %)
591 [[Figure 4-15 Brake wiring (taking three-phase 220V input as an example)>>image:image-20230626105836-13.png]]
592 )))
593
594 = **Communication Signal Wiring** =
595
596 The CN5 port of the first servo drive is connected to Wecon PLC LX6V
597
598 (% style="text-align:center" %)
599 (((
600 (% style="display:inline-block" %)
601 [[Figure 4-16 Communication topology networking schema>>image:1687748619942-118.png]]
602 )))
603
604
605
606
607
608 (% style="margin-left:auto; margin-right:auto" %)
609 |=(% colspan="3" %)Table 4-16 CN5\ CN6 interface definition
610 |**Pin**|**Name**|**Function description**
611 |1|RX-|Computer sends negative terminal (drive receives negative)
612 |2|RX+|Computer sends terminal (drive receives positive)
613 |3|TX-|Computer receives negative terminal (drive sends negative)
614 |4|GND|Ground terminal
615 |5|Not used|Not used
616 |6|TX+|Computer receives positive terminal (drive sends positive)
617 |7|NC|Not used
618 |8|NC|Not used