10 Malfunctions
Faults and Warnings Handling at Startup
Boot process | Fault phenomenon | Reason | Confirmation method |
Power supply (L1, L3) | ① Digital tube is not bright ② Not display "ry" | ① The power terminal is disconnected | ☆Rewiring |
② Servo drive failure | ☆Contact technician for repair | ||
Panel display "Er.xx" | Refer to"10.2 Faults and warnings handling during operation" to find the cause and troubleshoot | ||
After troubleshooting, the servo drive panel should display"ry" |
Faults and Warnings Handling During Operation
Overview
The faults and warnings of Wecon VD3E series servo drives are graded according to their severity, which can be divided into four grades: Category 1, Category 2, Category 3, Category 4.
Severity level: Category 1> Category 2> Category 3 > Category 4. The specific types are as follows:
Category 2: non-clearable faults;
Category 2: clearable faults;
Category 3: clearable faults;
Category 4: clearable warning.
Among them, "clearable" means that the panel stops the fault display state by giving a "clear signal". The specific operations are as follows:
- Set the parameters 200A-03=1 (fault clearing) or use DI function 02 (02-A-CLR, fault and warning clearing) and set it to logic valid, which can stop the fault display on the panel.
- The clearing method of category 2 and category 3 clearable faults: first turn off the servo enable signal (set S-ON to OFF), then set P10-03=1 or use DI function 2.
- The clearing method of category 4 of clearable warnings: set 200A-03=1 or use DI function 2.
For some faults and warnings, please change the settings to eliminate the causes before they can be cleared, but clearing does not mean that the changes take effect. For the changes that need the device to be re-powered to take effect, the device must be re-powered; for the changes that need to stop the device to take effect, the servo must be disabled. After the changes take effect, the servo drive is running normally. |
Associated function code:
Function code | Name | Setting method | Valid time | Default | Range | Definition |
---|---|---|---|---|---|---|
200A-03=1 | Fault clearing | Operation Setting | Valid immediately | 0 | 0 to 1 | 0: No operation 1: For clearable faults, after the cause of fault is removed, and write 1 to the function code, the drive will stop the fault display and enter the Rdy (or RUN) state again. ✎Note: If the servo S-ON is valid, when the fault is removed and cleared, the servo will directly enter the Run state. When performing fault clearing actions, be sure to stop sending control instructions such as pulses to ensure personal safety. |
Associated function number:
Number | Name | Function name | Function |
---|---|---|---|
2 | A-CLR | Fault and warning clear | Invalid, does not reset faults and warnings valid, reset faults and warnings |
Wecon VD3E series bus servo drives have a fault recording function, which could record the latest 5 faults and the latest 5 warning names and the status parameters of servo drive when the fault or warning occurs. After the fault or warning is cleared, the fault record will still save the fault and warning.
The current fault code could be viewed through the monitoring parameter U1-01, and the current warning code could be viewed through U1-02. The monitoring U1-16 to U1-25 could display the latest 5 fault codes and warning codes. Please refer to"201Fh Group: warning monitoring".
Fault and Warning Code Table
Category | Fault/warning name | Fault code | Can it be cleared |
---|---|---|---|
Category 1 | Parameter damage | Er.01 | No |
Category 1 | Parameter storage error | Er.02 | No |
Category 1 | ADC reference source error | Er.03 | No |
Category 1 | AD current sampling conversion error | Er.04 | No |
Category 1 | Abnormal FPGA communication | Er.05 | No |
Category 1 | Wrong FPGA program version | Er.06 | No |
Category 1 | Clock abnormality | Er.07 | No |
Category 1 | ADC conversion is not completed | Er.60 | No |
Category 1 | Internal software fault | Er.61 | No |
Category 1 | Internal software fault | Er.62 | No |
Category 1 | Internal software fault | Er.63 | No |
Category 1 | Internal software fault | Er.64 | No |
Category 1 | Internal software fault | Er.65 | No |
Category 1 | Wrong motor model | Er.26 | No |
Category 1 | Encoder Z pulse is lost | Er.28 | No |
Category 1 | Encoder UVW signal error | Er.30 | No |
Category 1 | Exceeding motor maximum speed | Er.32 | No |
Category 1 | Overcurrent | Er.20 | No |
Category 1 | The braking resistor is turned on abnormally | Er.24 | No |
Category 2 | Main power supply is overvoltage | Er.22 | Yes |
Category 2 | Encoder is disconnected | Er.27 | Yes |
Category 2 | Power line disconnection | Er.31 | Yes |
Category 2 | Abnormal network status switching | Er.09 | Yes |
Category 2 | Loss of synchronization | Er.10 | Yes |
Category 2 | Unburned XML configuration file | Er.11 | Yes |
Category 2 | Network initialization failed | Er.12 | Yes |
Category 2 | Synchronization period setting error | Er.13 | Yes |
Category 2 | Synchronization period error is too large | Er.14 | Yes |
Category 3 | Main power supply is undervoltage | Er.21 | Yes |
Category 3 | Braking resistor is not connected | Er.23 | Yes |
Category 3 | Wrong motor model | Er.25 | Yes |
Category 3 | Power module is over temperature | Er.33 | Yes |
Category 3 | Motor overload protection | Er.34 | Yes |
Category 3 | Electronic gear ratio exceeds limit | Er.35 | Yes |
Category 3 | Position deviation is too large | Er.36 | Yes |
Category 3 | Abnormal torque saturation | Er.37 | Yes |
Category 3 | Main circuit electrical phase loss | Er.38 | Yes |
Category 3 | Emergency stop | Er.39 | Yes |
Category 3 | Encoder battery failure | Er.40 | Yes |
Category 3 | Motor (encoder) over temperature | Er.41 | Yes |
Category 3 | Encoder write failure | Er.42 | Yes |
Category 3 | Back to original timeout fault | Er.44 | Yes |
Category 4 | Over speed alarm | A-81 | Yes |
Category 4 | Overload | A-82 | Yes |
Category 4 | Braking resistor is over temperature or overload | A-83 | Yes |
Category 4 | Parameter modification that needs to be powered on again | A-84 | Yes |
Category 4 | Main circuit instantaneous power failure | A-88 | Yes |
Category 4 | Duplicate DI port configuration | A-89 | Yes |
Category 4 | Duplicate DO port configuration | A-90 | Yes |
Category 4 | Parameter modification is too frequent | A-91 | Yes |
Category 4 | Encoder battery voltage low warning | A-92 | Yes |
Category 4 | Encoder read and write check is abnormal and frequency is too high | A-93 | Yes |
Troubleshooting
Er.01 Parameter damage
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Parameter damage |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
EEPROM could not be read and written | Restore factory setting [200A-02=1] and power on again.If the servo drive still alarms after multiple operations, it is faulty. | Contact the manufacturer's technician personnel for maintenance. |
Er.02 Parameter storage error
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Parameter storage error |
Reason: The total number of function codes or content transmission changes. It usually occur after firmware upgrade.
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Firmware upgraded | ●Check whether the program has been upgraded. | Repower the servo drive. |
Parameter read and write exceptions | ●After a parameter is changed, power it on again and check whether the parameter is saved | If the parameters are not saved and the problem persists after multiple power-on, contact the manufacturer's technical personnel for repair. |
●Restore factory setting [200A-02=1] and power on again..If the servo drive still alarms after multiple operations, it is faulty. | Contact the manufacturer's technician personnel for maintenance. |
Er.03 ADC reference source error
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
ADC reference source error |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The internal analog reference source of the drive is not accurate | Restore factory setting [200A-02=1] and power on again.If the servo drive still alarms after multiple operations, it is faulty. | If servo still have alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.04 AD current sampling conversion error
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
AD current sampling conversion error |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Current sampling timeout | Restore factory setting [200A-02=1] and power on again.If the servo drive still alarms after multiple operations, it is faulty. | If servo still have alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Current sensor error |
Er.05 Abnormal FPGA communication
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Abnormal FPGA communication |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Abnormal FPGA communication | Restore factory setting [200A-02=1] and power on again.If the servo drive still alarms after multiple operations, it is faulty. | If servo still have alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.06 Wrong FPGA program version
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Wrong FPGA program version |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The FPGA program version does not match firmware version | ●Check whether the servo drive monitoring quantities 2020-04 (firmware version) and 2020-05 (hardware version) conform to the corresponding relationship. | Contact the manufacturer's technician to upgrade FPGA (hardware version). |
Servo drive fault | Restore factory setting [200A-02=1] and power on again.If the servo drive still alarms after multiple operations, it is faulty. | If servo still have alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.07 Clock abnormality
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Clock abnormality |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
External interference | ●Check whether there are strong magnetic fields nearby | Eliminate the interference of strong magnetic field nearby. |
●Check whether there are sources of interference such as power supply inverter equipment nearby | Try to separate the strong and weak currents in the wiring, ensure that the motor and the servo drive are well grounded, and keep away from the power cables. | |
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again.If the servo drive still alarms after multiple operations, it is faulty. | If servo still have alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.09 Abnormal network status switching
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Abnormal network status switching |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Master station operation error | ●Check whether the master station switches the network status when the servo drive is enabled. | Correct the upper computer network switching program. |
Communication cable connection error | ●Check whether the communication cable is properly connected. | Correctly connect the communication cable. |
Er.10 Loss of synchronization
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Loss of synchronization |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Communication is disturbed | ●Check whether the servo drive network port is damaged. (Displayed by the first digital tube from the left of the servo drive panel) | If damaged, contact the manufacturer's technician for repair. |
●Check whether the communication cable is damaged. | If damaged, replace a reliable communication cable, it is recommended to use twisted-pair shielded cable with shielding function. | |
●Check whether the servo drive is well grounded. | The servo drive is well grounded. | |
Communication wiring error | ●Check whether the communication connection follows the sequence of CN5 port in and CN6 port out to connect each slave station. | Correctly connect the communication cable. |
Master station configuration error | ●Cross-verification, using normal PLC for comparative test. | If it is determined that the configuration of the master station is wrong, correct the relevant procedures of the master station configuration. |
The upper computer is shut down or stuck | ●Check whether the upper computer is shut down or stuck. | Restart the upper computer. |
Upper computer synchronization clock is not in effect | ●Measure the synchronization period by oscilloscope. | If the synchronization period is 0, first check whether the communication cable connection mode is correct, and then restart the network. If the synchronization period is not 0, contact the manufacturer's technician. |
Servo drive fault | ●None of the above methods can solve the fault. | If damaged, contact the manufacturer's technician for repair. |
Er.11 Unburned XML configuration file
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Unburned XML configuration file |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Unburned device configuration file (XML file) | ● After the upper computer scans the slave station, check whether the slave station ID is empty. | Contact the manufacturer's technician to burn the device file. |
Servo drive fault | ●After burning the configuration file, the fault still not be solved. | Contact the manufacturer's technician personnel for maintenance. |
Er.12 Network initialization failed
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Network initialization failed |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Unburned device configuration file (XML file) | ●After the upper computer scans the slave station, check whether the slave station ID is empty. | Contact the manufacturer's technician to burn the device file. |
Servo drive fault | ●After burning the configuration file, the fault still not be solved. | Contact the manufacturer's technician personnel for maintenance. |
Er.13 Synchronization period setting error
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Synchronization period setting error |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The synchronization period is not an integer multiple of 125us or 250us | ●Check the setting value of synchronization period. | Modify the synchronization period to an integer multiple of 125us or 250us. |
Er.14 Synchronization period error is too large
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Synchronization period error is too large |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Device profile mismatch | ●Check whether this fault occurs every time, the device profile does not match. | Contact the manufacturer technician to update the device configuration file (XML file) inside the servo drive to the latest version. |
The synchronization period error of the controller is large | ●Check whether this fault is accidental. | Check the upper computer. |
Er.20 Overcurrent
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Overcurrent |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Motor power cable UVW phase sequence is wrong | ●Check whether the phase sequence of the motor power cable on the servo drive side and motor side corresponds to each other. | According to the drive side UVW, connect the motor side UVW correctly. |
Motor power line short circuit | ●Check whether power line UVW is short-circuited to PE | Replace the power cable. |
Poor connection of motor power line terminal | ●Check whether the motor power line connection port is connected reliably | Tighten the fixing screws at the connection port of the motor power wire. |
Abnormal braking resistance | ●Internal brake resistance wiring error: check whether C, D are connected to the shorting cap and the contact is normal | Ensure reliable connection between C and D shorting cap or short wiring. |
●External braking resistor wiring error: Check whether the external resistor is connected reliably between P+ and C. | The external braking resistor is reliably connecting between P + and C. | |
●Short-circuit of the built-in brake resistance: Check whether the built-in brake resistance is short-circuit. | Remove the shorting cap between C and D, and connect the external braking resistors with equal resistance between P + and C. Contact the manufacturer's technician to replace the internal braking resistor. | |
●The resistance value of the external braking resistor is too small: Test the resistance value of the external braking resistor actually selected and compare it with the recommended braking resistor to confirm whether the resistance value of the actual resistor is too small | Select the appropriate external braking resistor. | |
Encoder wiring error; loose plug | ●Check whether the cable port (CN2) of the encoder is properly connected | Tighten the fixing screws for CN2 port. |
●Check whether the servo drive CN2 port jack is deformed | Replace the cable or cable port if deformed. | |
●Check whether both ends of the rectangular connector are reliably connected | Ensure reliable connection at both ends of rectangular connection port; Replace with an encoder cable with higher connection reliability. | |
Improper parameter setting | ●Check whether 2003-02 (load rigidity level) is set properly | Appropriately increase the setting value of 2003-02 (load rigidity level). |
●Check whether the gain parameters are set properly, resulting in overshoot | Reasonably adjust the gain parameters. | |
Frequent acceleration and deceleration | ●Check whether frequent acceleration and deceleration are performed and whether the acceleration and deceleration time is too short. | Appropriately extend the acceleration and deceleration time. |
Internal servo drive fault | ●Cross-verification. Use the normal motor, encoder cable to connect to the servo drive, only connect the encoder cable. If the servo drive still alarm, it is failure. | Contact the manufacturer's technician personnel for maintenance. |
Er.21 Main power supply undervoltage
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Main power supply is undervoltage |
Reason: DC bus voltage is lower than the fault value.
¡220V drive: The normal value of DC bus voltage is 310V, and the fault value of DC bus voltage is 200V;
¡380V drive: The normal value of DC bus voltage is 540V, and the fault value of DC bus voltage is 420V.
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Power-off when VD3E drive is enabled | ●Check whether the servo drive is power off when logic is valid and the S-ON function is enabled in the 2006 Group “DIDO Function configuration parameter”. | It is servo internal software logic, and the alarm will be automatically released after the indicator light of servo drive panel is off. |
The power supply is unstable or off | ●Observe whether the monitoring quantity 201E-1f (bus voltage) is in the following range: 220V drive: 201E-1F less than 200V; 380V drive: 201E-1F less than 420V. | Run servo after the power supply is stable; nIncrease power capacity. |
The voltage drops during operation of the servo drive | ●Check whether the servo drive shares the same power supply with other high loads | Turn off other loads of the same main circuit power supply; nServo drive uses a separate power supply |
Phase loss (three phase power is running on single phase power) | ●Check if the main circuit wiring is correct VD3E A: single-phase 220V input connected to L1, L3; VD3E B: single-phase 220V input connected to L1, L3; three-phase 220V input connected to L1, L2, L3. | Correctly connect the main circuit wiring. |
Er.22 Main power supply overvoltage
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Main power supply is overvoltage |
Reason: DC bus voltage is higher than the fault value.
¡220V drive: The normal value of DC bus voltage is 310V, and the fault value of DC bus voltage is 390V;
¡380V drive: The normal value of DC bus voltage is 540V, and the fault value of DC bus voltage is 670V.
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The input voltage is too high | ●Check that the drive input power specifications meet the specifications: 220V drive: valid value : 198V ~ 242V; 380V drive: valid values : 342V ~ 418V. | Change or adjust the power supply. |
The power supply is not stable or struck by lightning | ●Check whether the input power supply of the servo drive meets the specifications and monitor whether it has been struck by lightning. | Run servo after the power supply is stable; nConnect the surge suppressor, please contact the technical personnel of the manufacturer for the specific connection method. |
Abnormal braking resistance | ●Internal briking resistor wiring error: check whether C, D are connected to the shorting cap and the connection is normal | Reliable connection between C and D shorting cap or short wiring. |
●External braking resistor wiring error: Check whether the external resistor is connected reliably between P+ and C. | The external braking resistor is reliably connected between P + and C. | |
●Short-circuit of the built-in braking resistor: Check whether the built-in braking resistor suffers from short-circuit. | Remove the shorting cap between C and D, and reliably connect the external braking resistors with equal resistance between P + and C. Contact the manufacturer's technician to replace the internal braking resistor. | |
●The resistance value of the external braking resistor is too large: Check the resistance value of the external braking resistor actually selected and compare it with the recommended braking resistor to confirm whether the resistance value of the actual resistor is too large. | Select the appropriate external braking resistor. | |
The motor is in a state of rapid acceleration and deceleration motion | ●Monitor the servo drive monitoring quantity 201E-1F (bus voltage) to confirm whether the voltage exceeds the fault value when the motor is in the deceleration section. | Ensure that the input voltage is within the specification range and increase the acceleration and deceleration time. |
Internal servo drive fault | ●The servo drive is still faulty after power on again | Servo drive may be damaged, contact the manufacturer's technician for repair. |
Er.23 Braking resistor is not connected
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Braking resistor is not connected |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Internal braking resistor wiring error | ●Check whether C, D are connected to the shorting cap and the connection is normal | When internal braking resistors are used, ensure the shorting caps or short wires are reliably connected between C and D. |
External braking resistor wiring error | ●Check whether the external resistor is connected reliably between P+ and C. | When external braking resistors are used, ensure the external resistors are reliably strung between P + and C. |
Internal braking resistor damaged | ●The servo drive is powered off. Detect whether the resistance between P+ and D is 50Ω | Contact the manufacturer's technician to replace the internal braking resistor. Use the external braking resistor and change the relevant parameters in servo drive 2000 group "basic settings". |
Er.24 Braking resistor turns on abnormally
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
The braking resistor is turned on abnormally |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Internal hardware of servo drive damaged | ●The servo drive is still faulty after power on again | Contact the manufacturer's technician for maintenance. |
Er.25 Braking resistor resistance is too large
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Braking resitor resistance is too large |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The resistance value of the external braking resistor is large | ●Check the resistance value of the external braking resistor actually selected and compare it with the recommended braking resistor to confirm whether the resistance value of the actual resistor is too large. | Use an appropriate external braking resistor. |
Improper parameter setting | ●Check whether the value of servo drive 2000-0A (external brake resistance) is set too high | Reasonably set the parameter value of 2000-0A (external braking resistance value). |
Er.26 Wrong motor model
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Wrong motor model |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The motor is not supported by the servo drive | ●Check whether the servo drive model supports the motor | Contact the manufacturer's technician to obtain the appropriate servo drive model and motor model. |
Wrong motor model | ●Check whether the Motor Code is consistent with the motor nameplate | Contact technician to record the motor Motor Code |
Er.27 Encoder disconnection
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Encoder is disconnected |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Poor contact on CN2 port | ●Check whether the cable port (CN2) of the encoder is properly connected | Tighten the fixing screws for CN2 port. |
●Check whether the servo drive CN2 port jack is deformed | Replace the cable or cable port if deformed. | |
Poor contact on adapter port (Rectangular connection cable) | ●Check whether both ends of the rectangular connector are reliably connected | Ensure reliable connection at both ends of rectangular connection port; Replace with an encoder cable with higher connection reliability. |
Wrong encoder cable wiring | ●Check whether the both ends of the encoder cable are correctly connected | Adjust the wiring according to the corresponding relationship of pins; Preferably use the standard encoder cable of the manufacturer. |
Er.28 Encoder Z pulse lost
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Encoder Z pulse is lost |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Wrong motor model | ●Check whether the servo drive model supports the motor | Contact the manufacturer's technician to obtain the appropriate servo drive model and motor model. |
External interference | ●Check whether there are strong magnetic fields nearby | Eliminate the interference of strong magnetic field nearby. |
●Check whether there are sources of interference such as power supply inverter equipment nearby | Try to separate the strong and weak currents in the wiring, ensure that the motor and the servo drive are well grounded, and keep away from the power cables. | |
Encoder fault | ●Manually rotate the motor shaft counterclockwise or clockwise to observe whether the monitoring quantity U0-30 (electrical angle) changes regularly | If the value of U0-30 (electric angle) changes abruptly or does not change, there may be a problem with the encoder itself. Please replace the motor or encoder. |
Er.30 Encoder UVW signal error
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Encoder UVW signal error |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
External interference | ●Check that the motor and servo drive are well grounded | Ensure the motor and servo drive are well grounded. |
Encoder cable fault | ●Cross-verification. Use the normal motor, encoder cable to connect to the servo drive. | Replace with an encoder cable with higher connection reliability. |
Servo drive fault | ●The servo drive is still faulty after power on again | Contact the manufacturer's technician for maintenance. |
Er.31 Power line disconnection
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Power line disconnection |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Poor contact of motor power wiring port | ●Check whether the motor power wiring port is connected reliably | Tighten the fixing screws at the wiring port of the motor power wire. |
Power line disconnection | ●Check whether both ends of the power cable are disconnected | Replace the power cable and repower |
Poor contact on adapter port (rectangular connection cable) | ●Check whether both ends of the rectangular connector are reliably connected | Ensure reliable connection at both ends of rectangular connection port; Replace with a power cable with higher connection reliability. |
Er.32 Exceeding motor maximum speed
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Exceeding motor maximum speed |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Motor power cable UVW phase sequence error | ●Check whether the phase sequence of the motor power cable on the servo drive side and motor side corresponds to each other. | According to the drive side UVW, the motor side UVW is connected correctly. |
2001-0A parameter setting is not proper | ●Check that the parameter value of 2001-0A (maximum speed threshold) is less than the maximum speed required for the actual operation of the motor | Reset 2001-0A (maximum speed threshold) according to mechanical requirements. |
●Check whether the motor rotating speed corresponding to the input command exceeds 2001-0A (maximum speed threshold) | ||
Motor speed overshoot | ●Check whether the gain parameters are set properly, resulting in overshoot | Reasonably adjust the gain parameters. |
Servo drive fault | ●The servo drive is still faulty after power on again | Servo drive may be damaged, replace servo drive. |
Er.33 Power module over temperature
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Power module is over temperature |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Ambient temperature is too high | ●Measure the ambient temperature. | Reduce the ambient temperature of the servo drive. |
Servo drive fan failure | ●Check whether the servo drive fan is blocked or damaged | Contact the manufacturer's technician to repair or replace the fan. |
The servo drive is mounted in an unreasonable orientation or the spacing between the servo drives is unreasonable | ●Check whether the servo drive installation is reasonable | Contact the manufacturer's technician to obtain the servo drive installation standard. |
Servo drive fault | ●Fault is still reported when restarting after ten minutes of power cutoff | Servo drive may be damaged, contact the manufacturer's technician for repair. |
Er.34 Motor overload protection
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Motor overload protection |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Motor power cable, encoder cable wiring error | ●Check whether the motor power cable and encoder cable wiring are correct. | Connect according to the correct connection method; Preferably use the motor power lines and encoder cables standard by manufacturers. |
The load is too large | ●Check overload characteristics of motor or servo drive | Reduce the load; nContact the manufacturer's technician to obtain the drive and motor model with appropriate capacity. |
Frequent acceleration and deceleration | ●Check whether frequent acceleration and deceleration are performed and whether the acceleration and deceleration time is too short. | Appropriately extend the acceleration and deceleration time. |
Motor model and servo drive do not match | ●Check the monitoring quantity 201E-35 (motor model code). | Contact the manufacturer's technician to obtain the matching motor model. |
Unreasonable parameters | ●Use Wecon SCTools to obtain the actual torque waveform and observe whether overshoot is obvious | Set the appropriate loop gain parameters. |
●Observe whether the motor vibrates during operation | Set the appropriate rigidity level. | |
●Check whether 200A-04 (motor overload protection time coefficient) parameter is reasonable | Increase 200A-04 (motor overload protection time coefficient) under the premise that the motor will not burn out. | |
The motor is locked | ●Check whether the brake output function is enabled by mistake, resulting in the motor locking. | Disable the brake output function. |
Servo drive fault | ●The servo drive is still faulty after power on again | Servo drive may be damaged, contact the manufacturer's technician for repair. |
Er.35 Electronic gear ratio exceeds limit
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Electronic gear ratio exceeds limit |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The electronic gear ratio setting is greater than the settable range | Check whether the ratio of object dictionaries 6091: 01 to 6091: 02 is within the following range: ●The upper limit of 17bit absolute value encoder can be set to 52428; ●The upper limit of 23bit absolute value encoder can be set to 3355443. | After modifying the corresponding function code according to the settable range, set 200A-03 (fault clearing) to 1 |
The electronic gear ratio setting is less than the settable range | Check whether the ratio of object dictionaries 6091: 01 to 6091: 02 is within the following range: ●The lower limit of 17bit absolute value encoder can be set to 0.01; ●The lower limit of 23bit absolute value encoder can be set to 0.83. |
Er.36 Position deviation is too large
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Position deviation is too large |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Cable problem | ●Check whether the phase sequence of the motor power cable on the servo drive side and motor side corresponds to each other. | According to the drive side UVW, connect the motor side UVW correctly. |
●Check whether both ends of power cable are disconnected | Replace the power cable and repower | |
Improper parameter setting | ●Check whether 2003-02 (load rigidity level) is set properly | Appropriately increase the setting value of 2003-02 (load rigidity level). |
●Check whether the gain parameters are set properly; if not, it may result in overshoot | Reasonably adjust the gain parameters. | |
●Check whether 6065 (position deviation threshold) is set properly | Appropriately increase the setting value of 6065 (excessive position deviation threshold) | |
●Use Wecon SCTools to obtain the equivalent speed of the position command and check whether the speed is greater than the motor rotating speed limit | Increase the setting values of 2001-0C (forward speed threshold) and 2001-0D (reverse speed threshold) according to mechanical requirements. | |
Motor is locked | ●Check whether motor is locked due to mechanical jamming | Solve the problem of mechanical jamming. |
Brake is not opened | ●Check whether the brake device is opened normally, and check whether the output voltage of the brake is 24V | Check the logic of brake power supply or brake output signal. |
Position command equivalent speed changes too quickly | ●Check whether the position command equivalent speed changes too quickly | Properly increase the acceleration and deceleration time and reduce the change rate of the rotating speed. |
Er.37 Abnormal torque saturation
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Abnormal torque saturation |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Motor power cable UVW phase sequence error | ●Check whether the phase sequence of the motor power cable on the servo drive side and motor side corresponds to each other. | nAccording to the drive side UVW, connect the motor side UVW correctly. |
Improper parameter setting | ●Check whether 2001-13 (torque saturation timeout) is set properly | nAppropriately increase the setting value of 2001-13 (torque saturation timeout time). |
Check whether 2001-0F (forward torque limit) and 2001-10 (reverse torque limit) are set reasonably | nAppropriately increase the setting values of 2001-0F (positive torque limit) and 2001-10 (reverse torque limit). | |
●Check whether the gain parameters are set properly | nReasonably adjust the gain parameters. | |
●Check whether the acceleration and deceleration time are set properly | nAppropriately increase the acceleration and deceleration time. | |
The load is too large | ●Check whether the load is too large | nReduce the load. |
Motor is locked | ●Check whether the motor is locked due to mechanical jamming of the load. | nSolve the problem of mechanical jamming. |
Limit switches are mounted beyond the travel | ●Check whether the limit switch is installed beyond the travel | nAdjust the installation position of the limit switch. |
The brake is not opened | ●Check whether the brake device is opened normally, and check whether the output voltage of the brake is 24V | nCheck the logic of brake power supply or brake output signal. |
Er.38 Main circuit electrical phase loss
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Main circuit electrical phase loss |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Cable problem | ●Check whether the motor power wiring port is connected reliably | nTighten the fixing screws at the wiring port of the motor power wire. |
●Check whether both ends of the power cable are disconnected | nReplace the power cable and repower | |
Three-phase specification drives run on single-phase power supplies | ●Check whether the three-phase drive has a single-phase power supply | nRe-connect the three-phase power supply according to the power supply specifications. |
The power supply is unstable or off | ●Check that the drive input power specifications meet the specifications: 220V drive: valid value : 198V ~ 242V;; 380V drive: valid values : 342V ~ 418V. | nRun servo after the power supply is stable. |
Servo drive fault | ●The servo drive is still faulty after power on again | nServo drive may be damaged, contact the manufacturer's technician for repair. |
Er.39 Emergency stop
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Emergency stop |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Servo drive receives emergency stop instructions | ●Check whether emergency stop protection is triggered manually | nRepower the servo drive. |
●Check whether the servo drive has mistakenly triggered the emergency stop signal. Check whether function 08 (E-STOP) is configured in "DI "port function selection" of the 2006 group "DIDO configuration" function code group and whether the DI port wiring is normal. | nReasonably wire the DI port. |
Er.40 Encoder battery failure
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Encoder battery failure |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Multi-turn absolute encoder is not connected to the battery when the servo drive is power off | ●Check if the encoder is connected to the battery during the power off of the servo | nSet 200A-03 (fault clearing) to 1. |
The voltage of multi-turn absolute encoder battery is low | ●Measure battery voltage | nContact the manufacturer's technician to replace the new encoder battery. |
Er.41 Motor (encoder) over temperature
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Motor (encoder) over temperature |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The motor is overloaded | ●Check whether the motor is overloaded | nReduce the load. |
Er.42 Encoder write fault
(1) Fault
Servo drive panel display | Fault name |
---|---|
Encoder write fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Poor contact on CN1 port | ●Check whether the cable port (CN1) of the encoder is properly connected | nTighten the fixing screws for CN2 port. |
●Check whether the servo drive CN1 port jack is deformed | nReplace the cable or cable port if deformed. | |
Poor contact on adapter port (rectangular connection cable) | ●Check whether both ends of the rectangular connector are reliably connected | nEnsure reliable connection at both ends of rectangular connection port; nReplace with an encoder cable with higher connection reliability. |
External interference | ●Check whether there are strong magnetic fields nearby | nEliminate the interference of strong magnetic field nearby. |
●Check whether there are sources of interference such as power supply inverter equipment nearby | nTry to separate the strong and weak currents in the wiring, ensure that the motor and the servo drive are well grounded, and keep away from the power cables. | |
Servo drive fault | ●The servo drive is still faulty after power on again | nServo drive may be damaged, contact the manufacturer's technician for repair. |
Er.43 Drive overload fault
(1) Fault
Servo drive panel | Fault name |
Drive overload fault |
(2) Troubleshooting
Reason | Troubleshooting | Handling |
The average output power of U0-34 exceeds the limit power (110% overload) for more than 20 minutes. | n Whether the average output power of U0-34 often exceeds the limit (110% overload) Check whether the drive meets the requirements. | n It can be observed whether the U0-34 is often greater than the servo limit power (110% overload) when servo is running. When ER.43 alarm is found in the process of machine adjustment, please check whether the servo power is suitable. It is recommended to replace the drive model with higher power. |
Servo drive fault | n The servo drive is still fault after power on again | n Servo drive may be damaged. Please contact the manufacturer's technician for repair. |
Servo drive model | Rated power /W | Limited power/W (110% overload) |
VD3E-003SA1G | 100 | 110 |
VD3E-010SA1G | 400 | 440 |
VD3E-014SA1G | 750 | 825 |
VD3E-016SA1G | 1500 | 1650 |
VD3E-019/021 SA1G | 2300 | 2530 |
VD3E-025/030 SA1G | 2600 | 2860 |
VD3E-016TA1G | 1500 | 1650 |
VD3E-019TA1G | 2000 | 2200 |
VD3E-021TA1G | 3000 | 3300 |
Er.44 Homing timeout fault
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Homing timeout fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Fault of homing switch | Check whether homing is always in a high-speed search instead of a low-speed search. Check whether homing high-speed search has been in the reverse low-speed search process. | nFirst confirm whether the DI function 26 is set in group 2006, and then check the connection of the DI terminal. When manually changing the logic of the DI terminal, check whether the servo drive receives the corresponding DI level signal through 201E-11. If not, it means that the DI wiring is wrong, please wire correctly. nManually make DI terminal logic change, if received level signal, indicating the homing operation is wrong, please operate correctly. |
The speed of searching the home switch signal at high speed is too small | ●Check whether the 6099: 01h setting value is too small. | nIncrease the 6099: 01h setting value. |
Hardware switch setting is unreasonable | ●Confirm whether the limit switch signals on both sides are valid at the same time. ●Confirm whether a limit switch signal and the deceleration point signal or origin signal are valid at the same time | nSet the hardware switch position reasonably. |
Er.45 Drive stall and Overtemperature Protection
(1) Fault phenomenon
Servo drive panel display | Fault name |
Drive Stall Overtemperature Protection |
(2) Troubleshooting
Cause | Troubleshooting | Treatment |
Controlled by parameter P10-11 motor stall and over-temperature function. When P10-11=0, the motor is stalled, the actual speed of the motor is less than 10rpm, the torque instruction exceeds the rated torque of the motor, and the duration reaches the motor overheating protection time at the corresponding torque, ER.45 fault will be reported and the machine will be shut down immediately. | Check the waveform of the oscilloscope. The actual speed of the motor is less than 10rpm, and the torque instruction exceeds the rated torque of the motor. Observe whether the mechanical structure is jammed. | View oscilloscope waveforms. The actual speed of the motor is less than 10rpm, and the torque instruction exceeds the rated torque of the motor. Observe whether the motor is stuck by the mechanical structure. A temporary solution. P10-11=1 When the motor is stalled, the torque will become 70% of the rated torque. (Not recommended) Note: The shielded drive stall and over-temperature protection function is likely to cause motor and mechanical failure. Please use it carefully! |
Er.60 ADC conversion is not completed
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
ADC conversion is not completed |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
External interference | ●Check whether there are strong magnetic fields nearby | nEliminate the interference of strong magnetic field nearby. |
●Check whether there are sources of interference such as power supply inverter equipment nearby | nTry to separate the strong and weak currents in the wiring, ensure that the motor and the servo drive are well grounded, and keep away from the power cables. | |
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again. If the servo drive still alarms after multiple operations, it is faulty. | nIf servo still give alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.61 Internal software fault
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Internal software fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again. If the servo drive still alarms after multiple operations, it is faulty. | nIf servo still give alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.62 Internal software fault
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Internal software fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again. If the servo drive still alarms after multiple operations, it is faulty. | nIf servo still give alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.63 Internal software fault
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Internal software fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again. If the servo drive still alarms after multiple operations, it is faulty. | nIf servo still give alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.64 Internal software fault
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Internal software fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again. If the servo drive still alarms after multiple operations, it is faulty. | nIf servo still give alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
Er.65 Internal software fault
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Internal software fault |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Servo drive fault | ●Restore factory setting [200A-02=1] and power on again. If the servo drive still alarms after multiple operations, it is faulty. | nIf servo still give alarm after powering on several times, contact the manufacturer's technicians for maintenance. |
A-80 power limit alarm
(1) Fault
Servo drive panel | Alarm name |
Drive overpower alarming |
(2) Troubleshooting
Servo drive panel | Alarm name |
Drive overpower alarming |
Reason | Troubleshooting | Handling |
When the average output power of U0-34 exceeds the limit power of the drive (110% overload) for more than 5 seconds, there is drive overpower alarming. | n Check whether the average output power of U0-34 exceeds the limit (110% overload) for more than 5 seconds. | n Check whether the power of U0-34 exceeds 110% of the rated power of the drive. When A80 alarm is reported in the adjustment process, please check whether the servo power is suitable. |
A-81 Overspeed alarm
(1) Fault phenomenon
Servo drive panel display | Warning name |
---|---|
Overspeed alarm |
(2)Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Motor power cable UVW phase sequence error | ●Check whether the phase sequence of the motor power cable on the servo drive side and motor side corresponds to each other. | nAccording to the drive side UVW, connect the motor side UVW correctly. |
2001-0B parameter setting is not proper | ●Check whether the value of 2001-0B (warning speed threshold) is less than the max speed required for the operation of motor | nReset 2001-0B (warning speed threshold) according to mechanical requirements. |
Input speed instruction is too high | ●Check whether the motor speed corresponding to the input command exceeds 2001-0B (warning speed threshold) | nReduce the input speed command while ensuring mechanical requirements; nReasonably increase 2001-0B (warning speed threshold). |
A-82 Overload
(1) Fault phenomenon
Servo drive panel display | Warning name |
---|---|
Overload |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Motor power cable, encoder cable wiring error | ●Check whether the motor power cable and encoder cable wiring are correct. | nComplete wiring according to the correct wiring method; nPreferably use the standard motor power lines and encoder cables provided by manufacturers. |
The load is too large | ●Perform inertia identification and check the inertia ratio. | nReduce the load; nContact the manufacturer's technician to obtain the drive and motor model with appropriate capacity. |
Frequent acceleration and deceleration | ●Check whether frequent acceleration and deceleration are performed and whether the acceleration and deceleration time is too short. | nAppropriately extend the acceleration and deceleration time. |
Motor model and servo drive do not match | ●Check the monitoring quantity 201E-35 (motor model code). | nContact the manufacturer's technician to obtain the matching motor model. |
Unreasonable parameters | ●Use Wecon SCTools to obtain the actual torque waveform and observe whether overshoot is obvious | nSet the appropriate loop gain parameters. |
●Observe whether the motor vibrates during operation | nSet the appropriate rigidity level. |
A-83 Braking resistor is over temperature or overloaded
(1) Fault phenomenon
Servo drive panel display | Warning name |
---|---|
Braking resistor is over temperature or overloaded |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Improper wiring of internal braking resistor | ●Check whether C, D are connected to the shorting cap and the contact is normal | nWhen internal braking resistors are used, ensure the shorting caps or short wires are reliably connected between C and D. |
Improper wiring of external braking resistor | ●Remove the external braking resistor and measure whether the resistance value is ""(Infinity). | nReplace with a new external braking resistor, after ensuring that the resistance value of the resistor is consistent with the nominal value, connect it in series between P+ and C. |
The resistance value of the external braking resistor is too large | ●Test the actual external braking resistor resistance and compare it with the recommended braking resistor to make sure the actual resistance is not too large. | nUse an appropriate external braking resistor. |
Improper parameter setting | When using an external braking resistor, check the following parameters. Whether the value of 2000-09 (brake setting) is reasonable Whether the value of 2000-10 (resistance value of external braking resistor) is reasonable. | nReasonably set the parameter value of 2000-09 (brake setting setting): 2000-09=1 (external braking resistor is used, natural cooling) 2000-09=3 (no braking resistor is used, and all are absorbed by capacitance) nThe parameter value of 2000-0A (external braking resistor) should be the same as the actual external braking resistance. |
A-84 Parameter modification that needs device to be powered on again
(1) Fault phenomenon
Servo drive panel display | Warning name |
---|---|
Parameter modification that needs device to be powered on again |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Modified the valid timing parameter to "power on again". | ●Check whether the servo drive has modified the valid timing parameter to "power on again". | nPower it on again. |
A-88 Main circuit instantaneous power failure
(1) Fault phenomenon
Servo drive panel display | Warning name |
---|---|
Main circuit instantaneous power failure |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Power failure | ●Check that the drive input power specifications meet the specifications: 220V drive: valid value : 198V ~ 242V;; 380V drive: valid values : 342V ~ 418V. | nIf the mains input has no voltage or is unstable, wait for the power supply to stabilize before use. |
Servo drive fault | When the mains power is confirmed to be normal, the servo drive is still faulty after power on again | nServo drive may be damaged, please contact the manufacturer's technician. |
A-89 Duplicate DI port configuration
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Duplicate DI port configuration |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The same non-zero DI function is assigned to multiple DI ports | Check whether the "DI port function selection" of the "DIDO Configuration" function code group of the 2006 group is configured with the same DI function | n Set different DI functions for different DI port, and repower the servo; nConfigure the function of unnecessary DI port to 0 (off), and repower servo; nRestore parameters to factory settings through setting 200A-02 as 1, and power it on again. |
A-90 Duplicate DO port configuration
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Duplicate DO port configuration |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
The same non-zero DO function is assigned to multiple DO ports | Check whether the “DO port function selection" of the "DIDO Configuration" function code group of the 2006 group is configured with the same DO function | nSet different DO functions for different DO port; nConfigure the function of unnecessary DO port to 128 (off); nRestore parameters to factory settings through setting 200A-02 as 1, and power it on again. |
A-91 Parameter modification is too frequent
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Parameter modification is too frequent (Allowable modification frequency of the function code): 150 times/ 4 hours ✎Note: 32-bit function code is recorded as 2 times) |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Parameter modification is too frequent | ●Check whether the upper computer frequently modifies the write parameters | nUnder the condition of machine working normally, reduce the frequency of modifying and writing parameters by the upper computer. |
A-92 Low encoder battery voltage warning
(1) Fault phenomenon
Servo drive panel display | Fault name |
---|---|
Low encoder battery voltage warning |
(2) Troubleshooting methods
Reason | Troubleshooting methods | Handling |
---|---|---|
Encoder battery voltage is less than 3.1V | ● Measure encoder battery voltage | ● Contact the manufacturer's technician to replace the new encoder battery. |
A-93 encoder read-write verification exception is too frequent.
(1) Fault
Servo drive panel | Fault name |
Encoder read-write verification exception is too frequent. |
(2) Troubleshooting
Reason | Troubleshooting | Handling |
External interference | ● Check for strong magnetic fields nearby | ● Eliminate the interference of strong magnetic field nearby. |
● Check whether there are sources of interference such as power supply inverter equipment nearby | ● Try to separate the strong and weak currents in the wiring. Make sure the motor and driver are well grounded and keep away from the power cables. | |
● Increase P0-31: Encoder read-write verification exception threshold setting | Eliminate the A93 alarming by increasing the exception threshold is regarded as a temporary solution. The disadvantage is that the motor may run in an unstable state. | |
Encoder fault | ● Manually rotate the motor axis counterclockwise or clockwise to observe whether the monitoring value 201E-1E (electrical angle) changes regularly | ● If the value of 201E-1E (electric angle) changes abruptly or does not change, there may be a problem with the encoder itself. Please replace the motor or encoder. |
Servo drive fault | ● Cross-verification: Use the normal motor and encoder cables to connect to the servo drive. If the servo drive still alarms, it is a servo drive fault. | ● Servo drive may be damaged, please contact the manufacturer's technician. |
If P6-14 and P6-17are set to other functions, such as instruction reversal or other DI functions, the use of touch probe function will not be affected. That is, when DI5 or DI6 is enabled, the touch probe function and the corresponding code function will take effect together and do not affect each other.